Xantrex Technology Riding Toy 600HD User Manual

by  
XPower Powerpack 600HD  
Owners Guide  
 
About This Guide  
Purpose  
The purpose of this Owner’s Guide is to provide explanations  
and procedures for installing, operating, maintaining, and  
troubleshooting the XPower Powerpack 600HD.  
The Guide provides safety guidelines, detailed planning and  
setup information, as well as information about operating and  
troubleshooting the unit.  
Conventions Used  
The following conventions are used in this guide.  
WARNING  
Warnings identify conditions or practices that could result in  
personal injury or loss of life.  
CAUTION  
Cautions identify conditions or practices that could result in  
damage to the product or to other equipment.  
Important: These notes describe an important action item or an  
item that you must pay attention to.  
Note: These notes describe additional information which may  
add to your understanding of how to use the product.  
i
 
About This Guide  
Related Information  
You can find more information about Xantrex Technology  
Inc. as well as its products and services at  
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Important Safety Instructions  
The XPower Powerpack 600HD generates a type of AC  
power similar to a normal household wall outlet. Operating  
the XPower Powerpack incorrectly or misusing it may  
damage the equipment or create hazardous conditions for the  
user.  
Important: Before using your XPower Powerpack, be sure to  
read and save these safety instructions.  
Warnings and Cautions  
WARNING: Shock hazard. Keep away from  
children.  
The XPower Powerpack generates the same potentially lethal AC  
power as a normal household wall outlet. Do not insert foreign  
objects into the AC Outlet, the DC Power Socket, the Jump-Start  
Cable Port, or the ventilation holes. Do not expose this product to  
water, rain, snow, or spray.  
WARNING: Explosion hazard  
Do not use this product where there are flammable fumes or gases,  
such as in the bilge of a gasoline-powered boat, or near propane  
tanks. Do not use this product in an enclosure containing  
automotive-type lead acid batteries. These batteries, unlike the  
sealed AGM battery in XPower Powerpack, vent explosive  
hydrogen gas which can be ignited by sparks from electrical  
connections. When working on electrical equipment, always ensure  
someone is nearby to help you in an emergency.  
WARNING: Heated surface  
Ensure at least 2" (5 cm) air space is maintained on all sides of the  
XPower Powerpack. During operation, keep away from materials  
that may be affected by high temperatures such as blankets, pillows  
and sleeping bags.  
iii  
 
Safety  
-
WARNING: Fire hazard  
Never allow jump-start cables’ red and black clamps to touch each  
other or another common metal conductor. This could cause damage  
to the unit and/or create a sparking/explosion hazard. Always  
disconnect the jump-start cables from the unit after use and clip the  
plastic guard over the jump-start cable port.  
WARNING: Fire hazard  
Jump-start cable clamps must be connected positive to positive (red  
clamp to battery “+”) and negative to negative (black clamp to  
battery “”). A reverse polarity connection (positive to negative) may  
cause damage to the unit and/or create a sparking/explosion hazard.  
WARNING: Fire hazard  
The jump-start feature is designed for short term operation only—  
less than 4 seconds. Operating the jump-start feature for more than 4  
seconds may cause damage to the unit. Allow the XPower  
Powerpack to cool down for at least 3 minutes after each jump-start.  
WARNING: Risk of explosion, fire or burns  
The battery terminals exposed at the jump-start cable port have  
enough energy present to cause a spark, creating an explosion hazard,  
or to cause burns if a metal object contacts both terminals. Always  
clip the plastic guard over the port when not in use.  
WARNING: Limitations on use  
The XPower Powerpack is not intended for use in connection with  
life support systems or other medical equipment or devices.  
CAUTION  
Do not connect any AC appliance with the neutral conductor  
connected to ground to the XPower Powerpack.  
CAUTION  
Do not expose the XPower Powerpack to temperatures over 40 °C  
(104 °F).  
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Safety  
Precautions When Working With Batteries  
WARNING: Explosion and fire hazard  
1. Follow all instructions published by the battery  
manufacturer and the manufacturer of the equipment in  
which the battery is installed.  
2. Make sure the area around the battery is well ventilated.  
3. Never smoke or allow a spark or flame near the engine or  
batteries.  
4. Be careful not to drop a metal object on the battery or  
allow a metal tool to simultaneously touch the positive  
and negative cable ends or battery terminals. It might  
spark or short-circuit the battery or other electrical parts  
and cause an explosion.  
5. Remove personal metal items such as rings, bracelets,  
necklaces, and watches when working with a lead-acid  
battery. A lead-acid battery produces a short-circuit  
current high enough to weld a ring or other similar  
objects to metal, causing a severe burn.  
6. If you need to remove a battery, always remove the  
positive terminal from the battery first. Make sure all  
accessories are off so you don’t cause an arc.  
7. Someone should be within range of your voice, or close  
enough to come to your aid when you work near a lead-  
acid battery.  
8. Have plenty of fresh water and soap nearby in case  
battery acid contacts skin, clothing, and eyes.  
9. Wear complete eye protection and clothing protection.  
Avoid touching your eyes while working near batteries.  
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Safety  
10. If battery acid contacts skin or clothing, wash  
immediately with soap and water. If acid enters your  
eyes, immediately flood them with running cold water for  
at least twenty minutes and get medical attention  
immediately.  
11. Keep a supply of baking soda on hand in the area of the  
batteries. Baking soda neutralizes lead-acid battery  
electrolyte.  
Precautions for Using Rechargeable  
Appliances  
CAUTION  
The output of the inverter is non-sinusoidal.  
Most rechargeable battery-operated equipment uses a  
separate charger or transformer that is plugged into an AC  
receptacle and produces a low voltage charging output.  
Some chargers for rechargeable batteries can be damaged if  
connected to the XPower Powerpack.  
Do not use the following with the XPower Powerpack:  
Small battery-operated appliances like flashlights, razors,  
and night lights that can be plugged directly into an AC  
receptacle to recharge.  
Some chargers for battery packs used in hand power  
tools. These chargers display a warning label stating that  
dangerous voltages are present at the battery terminals.  
Note: If you are unsure about using your rechargeable appliance  
with the XPower Powerpack, contact the equipment manufacturer  
to determine the rechargeable appliance’s compatibility with the  
modified sine wave (non-sinusoidal) AC waveform.  
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Contents  
1
2
3
Introduction  
About the XPower Powerpack 600HD- - - - - - - - - - - - - - - - - - - 1  
Comprehensive Protection - - - - - - - - - - - - - - - - - - - - - - - - - - - 1  
Automatic Overload - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1  
Overheating - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1  
Low Battery Protection - - - - - - - - - - - - - - - - - - - - - - - - - - 2  
Jump-Start Cables’ Safety Feature- - - - - - - - - - - - - - - - - - - 2  
Features  
Materials List - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3  
XPower Powerpack 600HD Features- - - - - - - - - - - - - - - - - - - - 4  
Front Panel Detail- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4  
AM/FM Radio with Digital Alarm Clock - - - - - - - - - - - - - - 7  
Left Side View - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 9  
Accessories - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 10  
Operation  
Attention: Charge Before Use- - - - - - - - - - - - - - - - - - - - - - - - 11  
Operating Conditions and Guidelines - - - - - - - - - - - - - - - - - - 11  
Choosing a Location - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 12  
Using XPower Powerpack 600HD for the First Time - - - - - - - - 13  
Recharging with the AC Charger - - - - - - - - - - - - - - - - - - - - - 13  
Using the Light - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 14  
Operating AC Appliances - - - - - - - - - - - - - - - - - - - - - - - - - - 14  
Understanding AC Appliances - - - - - - - - - - - - - - - - - - - - 14  
Run Time on Typical AC Appliances - - - - - - - - - - - - 15  
High Surge Appliances - - - - - - - - - - - - - - - - - - - - - - 15  
Trouble Appliances - - - - - - - - - - - - - - - - - - - - - - - - 16  
Operating Several Appliances at Once - - - - - - - - - - - - 16  
vii  
 
Contents  
Operating an AC Appliance - - - - - - - - - - - - - - - - - - - - - - 17  
Operating 12 V DC Appliances - - - - - - - - - - - - - - - - - - - - - - 18  
Jump-Starting a Vehicle’s Engine - - - - - - - - - - - - - - - - - - - - - 20  
Using the Radio - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 22  
Power Draw- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 22  
Listening to the AM Band - - - - - - - - - - - - - - - - - - - - - - - 22  
Connecting to an External Battery- - - - - - - - - - - - - - - - - - - - - 22  
4
Maintenance  
Battery Maintenance- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 25  
Recharging the XPower Powerpack 600HD Battery- - - - - - - - - 26  
Recharging with the AC Charger- - - - - - - - - - - - - - - - - - - 27  
Recharging with the DC Charging Cable - - - - - - - - - - - - - 28  
Recharging with a Generator’s Regulated 12 V DC Outlet - 29  
Recharging From a Solar Panel- - - - - - - - - - - - - - - - - - - - 30  
Replacing the Incandescent Light - - - - - - - - - - - - - - - - - - - - - 31  
Replacing the External Fuse- - - - - - - - - - - - - - - - - - - - - - - - - 31  
Recycling - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 32  
5
Troubleshooting  
Common Problems - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 33  
Buzz in Audio Equipment - - - - - - - - - - - - - - - - - - - - - - - 33  
Television Interference - - - - - - - - - - - - - - - - - - - - - - - - - 33  
Troubleshooting Reference - - - - - - - - - - - - - - - - - - - - - - - - - 34  
A
Specifications  
Electrical Specifications - - - - - - - - - - - - - - - - - - - - - - - - - - - 39  
Physical Specifications - - - - - - - - - - - - - - - - - - - - - - - - - - - - 41  
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1
Introduction  
About the XPower Powerpack 600HD  
Easy-to-use and designed for years of reliable service, the  
XPower Powerpack 600HD can run many AC appliances and  
12 V DC appliances whenever you need power for work or  
play, at home or on the road.  
The XPower Powerpack:  
Powers 115 V AC appliances  
Powers 12 V DC appliances  
Jump starts vehicle engines  
Provides lighting for emergency use  
In addition, the XPower Powerpack is equipped with:  
AM/FM radio  
Digital alarm clock.  
Comprehensive Protection  
Automatic Overload  
The XPower Powerpack has built-in protection against output  
overload. If you connect an appliance to the AC outlet(s) that  
draws more than 480 W, or one which draws excessive surge  
power, the power to the AC outlet automatically shuts off.  
Overheating  
The XPower Powerpack is protected from overheating. If the  
inverter exceeds a safe temperature, power to the AC outlet  
automatically shuts off.  
1
 
Comprehensive Protection  
Low Battery Protection  
Low battery protection protects the internal battery from  
excessive discharge and possible damage. When the AC  
outlet ON/OFF switch is turned on, an audible alarm alerts you  
when the internal battery is nearly discharged (11.0 V DC)  
and the unit turns off at 10.5 V DC.  
Jump-Start Cables’ Safety Feature  
The XPower Powerpack comes with a user-replaceable  
250 A fuse to protect the unit and vehicle battery from  
damage through reverse polarity and short-circuit conditions.  
2
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2
Features  
Chapter 2 describes the main features of the XPower  
Powerpack 600HD. We recommend that you familiarize  
yourself with these features before operating the unit.  
Materials List  
Your XPower Powerpack package includes these items:  
p
p
p
p
p
p
XPower Powerpack  
Owner’s Guide  
AC charger  
DC charging cable  
Jump-start cables  
Accessory bag  
If any of these materials are missing or are unsatisfactory in  
any way, please contact Customer Service (see page 43).  
3
 
XPower Powerpack 600HD Features  
XPower Powerpack 600HD Features  
Front Panel Detail  
9
4
5
6
7
8
3
2
1
Front Panel Features  
Feature Description  
1
Display Function button, when pressed, allows for reading Battery  
Charge status on the Digital Display. Toggles Digital Display’s  
power ON/OFF.  
2
3
4
5
Output Power (W) light illuminates (green) when Output Power  
information is displayed on the Digital Display.  
Battery Charge (%) light illuminates (green) when Battery  
Charge information is displayed on the Digital Display.  
Digital Display displays the inverter’s Output Power in W and  
Battery Charge status in % FULL.  
Charging Status light illuminates when the XPower Powerpack is  
in Charging Status mode (i.e. AC Charger is connected to the  
inverter’s Charger Input Socket and plugged into the household  
120 V AC outlet).  
4
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XPower Powerpack 600HD Features  
Feature Description  
6
5 W incandescent light illuminates for about 50 hours when the  
battery is fully charged.  
7
3 AC Outlets are standard 3-prong outlets supplying 120 V AC  
power for running an AC appliance.  
8
9
AC Outlet ON/OFF switch illuminates when the switch is turned on.  
Light ON/OFF Switch for 5 W incandescent light.  
Not  
Audible Alarm (inside the unit) sounds in the event of overheating  
shown or low battery protection on inverter.  
Control Panel Operation  
Required  
How to...  
Condition  
Required Action Note  
Monitor total  
AC power  
consumed by  
the  
applications  
powered from AC charger is  
Inverter’s ON/OFF  
switch is turned ON;  
Output Power (W)  
light illuminates  
(green);  
No action required.  
The digital display  
will show the AC  
power drawn from the run time, press Display  
inverter by the Function button to turn  
applications powered off the digital display.  
In order to save the  
battery power and  
ensure longer inverter  
the 3 AC  
outlets  
unplugged from the  
wall AC outlet.  
from the AC outlets.  
Press Display Function  
button again to turn the  
display on for AC  
power reading.  
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5
 
XPower Powerpack 600HD Features  
Required  
How to...  
Condition  
Required Action Note  
Monitor  
battery  
charging status OFF;  
Inverter’s ON/OFF  
switch is turned to  
No action required.  
A flashing green  
Recharging with the  
supplied AC charger is  
a true “plug-in-and-  
forget” charging  
All appliances must be Charging Status  
disconnected from the light indicates that the method.  
AC and DC power  
outlets;  
battery in the  
Powerpack needs  
We recommend leaving  
the AC charger  
The ON/OFF switch of recharging and that  
the incandescent light the AC charger is  
must be turned to OFF; charging the battery.  
The AC charger must  
connected when the  
Powerpack is not in use  
to permanently  
maintain the battery in  
fully charged condition.  
be plugged into the  
charger input socket  
and also into a  
A steady green  
Charging Status  
light indicates that the  
battery is fully  
charged and the  
Powerpack is ready  
for use.  
household AC outlet.  
Check battery Inverter’s ON/OFF  
Push and hold the  
Display Function  
button.  
This function is  
charge status  
switch is turned to  
OFF;  
disabled when the AC  
charger is plugged in to  
the charger input  
All appliances must be  
disconnected from the The green Battery  
socket, or when the  
AC and DC power  
outlets;  
The ON/OFF switch of digital display will  
the incandescent light show the remaining  
Charge (%) light will inverter switch is ON.  
come on and the  
For accurate battery  
charge reading, allow  
15 minutes between  
must be turned to OFF; battery capacity in %. charging/use and  
The AC charger must  
not be plugged into  
the charger input  
socket.  
battery capacity check.  
6
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XPower Powerpack 600HD Features  
AM/FM Radio with Digital Alarm Clock  
1
2
3
4
5
6
7
8
9
12  
11  
10  
Radio and Clock Features  
Feature Description  
1
2
FM antenna  
Frequency indicator light  
Power OFF button  
Time set button  
3
4
5
Tuning dial  
6
Hours set button  
7
Minutes set button  
Volume dial  
8
9
Alarm set button  
Alarm clock ON/OFF button  
AM band button/ON  
FM band button/ON  
10  
11  
12  
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7
 
XPower Powerpack 600HD Features  
Radio and Clock Operation  
Required  
How to... Condition Required Action  
Note  
Listen to  
the radio  
Press the AM band button  
(11) or the FM band button station frequency is  
When radio is on, the  
(12).  
displayed. When  
radio is off, the time is  
displayed.  
To turn off the radio, press  
the power OFF button (3).  
Set the  
clock  
Turn off the To adjust hour, press and  
The clock uses a 12-  
hour (AM/PM) time  
format.  
radio to  
show the  
time.  
hold Time Set button (4),  
and press hours set button  
(6).  
To adjust minutes, press and  
hold (4), and press minutes  
set button (7).  
Set the  
alarm  
Turn off the To adjust hour, press and  
The alarm clock uses  
a 12-hour (AM/PM)  
time format.  
radio to  
show the  
time.  
hold Alarm Set button (9),  
and press hours set button  
(6).  
To adjust minutes, press and  
hold (9), and press minutes  
set button (7).  
Use the  
Set the  
Press Alarm Clock ON/OFF  
When the alarm clock  
turns the radio on, the  
power off button (3)  
does not work. To  
turn off the radio,  
press Alarm Clock  
ON/OFF (10), then  
press (3).  
alarm clock alarm, turn button (10). “¤” shows on  
off radio to the display screen.  
show time.  
Improve  
reception  
Radio  
tuned to  
FM station.  
Adjust the direction and  
length of the FM antenna.  
N/A.  
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XPower Powerpack 600HD Features  
Left Side View  
1
4
2
3
Feature Description  
1
DC Power Socket can:  
Power 12 V DC auto, RV or marine appliances  
Recharge XPower Powerpack from a 12 V outlet in a vehicle  
using the DC Charging Cable.  
2
3
External Replaceable Fuse is rated at 250 A, 32 V. Located  
behind fuse cover.  
Jump-Start Cable Port supplies high power DC current. The  
cables connect to the jump-start cable port when jump-starting a  
vehicle or when connecting an external battery to the XPower  
Powerpack. The jump-start cable connection is designed so that the  
cables cannot be inserted incorrectly into the jump-start cable port.  
4
AC Charger Input Socket  
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9
 
XPower Powerpack 600HD Features  
Accessories  
2
1
4
3
Feature Description  
1
AC Charger lets you recharge the XPower Powerpack from a  
standard AC wall outlet and can only be used to recharge the  
internal battery of the XPower Powerpack.  
2
3
Detachable heavy-duty jump-start cables  
DC Charging Cable lets you recharge the XPower Powerpack  
from a 12 V system in a car, SUV, RV or a boat.  
4
Accessory bag  
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3
Operation  
Chapter 3 explains how to operate the XPower Powerpack  
600HD efficiently. This chapter covers:  
Recharging the XPower Powerpack for first time use  
Using the built-in light  
Operating AC appliances and 12 V DC appliances  
Jump-starting a vehicle’s engine  
Connecting to an external battery for additional run time.  
Attention: Charge Before Use  
Charge the XPower Powerpack for at least 48 hours  
immediately after purchase. Recharge after each use and once  
every three months. See “Recharging the XPower Powerpack  
600HD Battery” on page 26.  
Failure to follow these instructions will void the product  
warranty.  
Operating Conditions and Guidelines  
CAUTION  
Read all operating instructions before operating the XPower  
Powerpack.  
CAUTION  
Do not use the XPower Powerpack to operate any AC appliances  
or 12 V DC appliances while recharging with the AC Charger.  
The AC Charger may fail if AC appliances or 12 V DC  
appliances are operated while the AC Charger is connected.  
CAUTION  
The XPower Powerpack is not intended for use as a UPS  
(Uninterruptible Power Supply).  
11  
 
Choosing a Location  
Choosing a Location  
WARNING: Fire or explosion  
The XPower Powerpack contains components that tend to produce  
arcs or sparks. To prevent fire or explosion, do not operate the  
XPower Powerpack in compartments containing batteries or  
flammable materials, or in locations that require ignition-protected  
equipment.  
The XPower Powerpack should be operated only in locations  
that meet these requirements:  
:
Do not allow water or other liquids to drop or splash on the  
XPower Powerpack.  
Dry  
Ambient air temperature should be between 32 and 104ºF  
(0 and 40ºC)—the cooler the better within this range.  
Cool  
Leave at least 2" (5 cm) clearance around the XPower  
Powerpack for air flow. Ensure that the ventilation openings  
are not obstructed.  
Ventilated  
Safe  
Do not operate the unit in the same compartment as  
batteries or in any compartment capable of storing  
flammable liquids like gasoline.  
Do not operate the unit where it will be exposed to battery  
gases. These gases are very corrosive, and prolonged  
exposure will damage the XPower Powerpack.  
Protected  
frombattery  
gases  
12  
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Using XPower Powerpack 600HD for the First Time  
Using XPower Powerpack 600HD for the  
First Time  
Important: Prior to operating your AC appliance or 12 V DC  
appliance, ensure that the battery of the XPower Powerpack is  
fully charged. If the battery has been fully discharged, recharging  
with the AC Charger may take up to 35 hours.  
Recharging with the AC Charger  
Note: The Battery Charge (%) reading on the digital display is  
only accurate when the XPower Powerpack has been  
disconnected from all appliances and all charging sources for 15  
minutes.  
Recharging with the AC charger is a true “plug-in-and-  
forget” charging method. We recommend leaving the AC  
charger connected when the XPower Powerpack is not in use.  
To recharge with the AC Charger:  
1. Disconnect any 12 V DC appliances and turn the light  
off.  
2. Turn the AC Outlet ON/OFF switch to OFF.  
3. Plug the AC Charger into a standard AC wall outlet.  
4. Insert the AC Charger cable end into the AC charger  
input socket (see page 9).  
The green Charging Status light changes from flashing to  
steady when charging is complete (about 35 hours if the  
battery is completely discharged).  
Important: The 35-hour charging time for the XPower  
Powerpack assumes that there is 120 V at the AC wall outlet. If  
the voltage is less than 120 V AC, it may take more than 35 hours  
to fully recharge the XPower Powerpack. If, after 35 hours of  
charging, the green Charging Status light is still flashing,  
continue to charge the unit for another 15 hours.  
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13  
 
Using the Light  
Important: If you keep the XPower Powerpack in storage, the  
battery will discharge over time. Remember to recharge the  
battery every three months to keep the XPower Powerpack  
operational.  
Note: Once fully charged, the charging current automatically  
reduces to a maintenance charge mode, and the XPower  
Powerpack may be left permanently connected to the AC Charger.  
Using the Light  
The XPower Powerpack has a built-in incandescent light  
which will operate for about 40 hours before the unit needs to  
be recharged. The ON/OFF switch is located above the light.  
Operating AC Appliances  
Understanding AC Appliances  
AC appliances are rated by how much electrical power (in  
watts) they consume. XPower Powerpack can power most  
appliances within its continuous power rating (480 W, 4 A).  
Some appliances may be difficult or impossible to operate  
from the XPower Powerpack. They may have high surge  
requirements or should not be run from the XPower  
Powerpack. See “High Surge Appliances” on page 15 and  
“Trouble Appliances” on page 16.  
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Operating AC Appliances  
Run Time on Typical AC Appliances  
Note: The fewer watts an AC appliance uses, the longer the  
XPower Powerpack will operate before recharging is required.  
Typical AC appliances that can be used on the XPower  
Powerpack are listed in Table 3-1.  
Table 3-1 AC Appliances and Run Times  
a
b
AC-powered Products  
Watts  
5
Run time (hours)  
Cordless telephone  
Fluorescent work light  
Laptop computer  
Table lamp  
56  
14  
20  
40  
7
40  
7
13" colour TV  
3/8" drill  
60  
4.5  
190  
50 min.  
a. Represents actual power consumption as measured on sample products.  
b. Operating times assume a fully charged 28 Ah battery and may vary  
based on model/brand used.  
High Surge Appliances  
The wattage rating of AC appliances is the average power  
used by the appliance. Appliances such as televisions,  
computer monitors and appliances with motors consume  
much more power than their average rating when they are  
first switched on.  
Although XPower Powerpack can supply momentary surge  
power up to 960 W, some appliances may exceed the  
capabilities of the XPower Powerpack and trigger the  
inverter’s safety overload shutdown circuit.  
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15  
 
Operating AC Appliances  
Trouble Appliances  
CAUTION  
The output of the inverter is non-sinusoidal. Some equipment may  
be damaged by the inverter’s modified sine wave output (non-  
sinusoidal).  
Some appliances, including the types listed below, may be  
damaged if they are connected to the inverter:  
Electronics that modulate RF (radio frequency) signals  
on the AC line will not work and may be damaged.  
Speed controllers found in some fans, power tools,  
kitchen appliances, and other loads may be damaged.  
Some chargers for small rechargeable batteries can be  
damaged. See “Precautions for Using Rechargeable  
Appliances” on page vi for details.  
Metal halide arc (MHI) lights can be damaged.  
Note: If you are unsure about powering any device with the  
inverter, contact the manufacturer of the device.  
Operating Several Appliances at Once  
You can run several AC appliances if the total rating of all the  
appliances (in watts) does not exceed 480 W. You can run  
appliances using an AC power bar.  
Run time, however, will decrease accordingly with the  
number of appliances being operated and the total AC power  
being consumed.  
16  
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Operating AC Appliances  
Operating an AC Appliance  
Before operating your AC appliance, ensure that the battery  
of the XPower Powerpack is fully charged. See “Recharging  
with the AC Charger” on page 13 for details.  
To operate an AC appliance:  
1. Turn the AC outlet ON/OFF switch to the ON position.  
The switch illuminates to indicate AC power is available  
at the AC outlets.  
2. Plug the AC appliance into one of the AC outlets and turn  
the appliance on. XPower Powerpack will operate most  
devices rated up to 480 W.  
3. Recharge the XPower Powerpack as soon as possible  
after each use.  
When using the XPower Powerpack to operate an AC  
appliance and the low battery warning sounds, the warning  
gives you time to shut your AC appliance off before loss of  
AC power.  
If you ignore the warning, the XPower Powerpack  
automatically turns off a few minutes later to prevent battery  
damage.  
In the event of an overload, low battery voltage or  
overheating, the XPower Powerpack automatically shuts  
down.  
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17  
 
Operating 12 V DC Appliances  
Operating 12 V DC Appliances  
The XPower Powerpack can operate 12 V DC auto, RV,  
marine, or other portable appliances that draw 12 A or less  
from a 12 V DC power outlet or from a vehicle’s lighter  
socket.  
CAUTION: Equipment damage  
The DC power socket does not automatically switch off when the  
internal battery is discharged. To protect the internal battery against  
damage resulting from total discharge, we recommend that the AC  
outlet ON/OFF switch is turned ON when using the XPower  
Powerpack to operate a 12 V DC appliance.  
Having the AC outlet ON/OFF switch turned ON enables the alarm to  
warn you when the 12 V DC appliance has nearly depleted the  
internal battery.  
Note: The fewer watts a 12 V DC appliance draws, the longer  
the XPower Powerpack will operate before recharging is required.  
Typical 12 V DC appliances that can be used on the XPower  
Powerpack are listed in Table 3-2.  
Table 3-2 12 V DC Appliances and Run Times  
a
b
12 V DC Appliance  
Watts  
Run Time (Hours)  
5 W incandescent light (built  
into the unit)  
5
56  
c
6
46  
9
Cellular telephone  
Portable cooler  
30  
a. Represents actual power consumption as measured on sample  
appliances.  
b. Operating times assume a fully charged 28 Ah battery and may vary  
based on model or brand of appliance.  
c. Represents talk time available from 10 recharge cycles.  
18  
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Operating 12 V DC Appliances  
To operate a 12 V DC appliance:  
1. Open the protective cover on the left side of the XPower  
Powerpack.  
2. Plug the 12 V DC appliance into the DC power socket on  
the left side of the unit, and turn the 12 V DC appliance  
on (if required).  
If the 12 V DC appliance draws more than 12 A (or has a  
short-circuit defect), the internal circuit breaker of the  
XPower Powerpack shuts off the power to the 12 V DC  
appliance. If this occurs, unplug the 12 V DC appliance,  
and the internal circuit breaker automatically resets after  
a few seconds.  
3. Fully recharge the XPower Powerpack as soon as  
possible after each use.  
As the DC power socket is internally wired directly to the  
internal battery, extended operation of a 12 V DC appliance  
may result in excessive battery discharge. See Caution for  
“Equipment damage” on page 18.  
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19  
 
Jump-Starting a Vehicles Engine  
Jump-Starting a Vehicles Engine  
You can use the XPower Powerpack with the supplied jump-  
start cables to jump-start a vehicle or boat engine that has a  
12 V starting battery.  
WARNING: Fire hazard  
Never allow red and black clamps to touch each other or another  
common metal conductor. This could cause damage to the unit and/  
or create a sparking/explosion hazard. Always disconnect the  
clamps from the unit after use and clip the plastic guard over the  
jump-start cable port.  
WARNING: Fire hazard  
Jump-start cable clamps’ connection to the vehicle’s battery  
terminals must be positive to positive (red clamp to battery “+”)  
and negative to negative (black clamp to battery “”). A reverse  
polarity connection (positive to negative) may cause damage to the  
unit and/or create a sparking/explosion hazard.  
WARNING: Risk of explosion, fire or burns  
The battery terminals exposed at the jump-start cable port have  
enough energy present to cause a spark, creating an explosion  
hazard, or to cause burns if a metal object contacts both terminals.  
Always clip the plastic guard over the port when not in use.  
Important: Closely follow these instructions for jump-starting  
your vehicle because they may be different from the instructions  
supplied with other products or jump-start cables.  
To jump-start a vehicle or boat engine:  
1. Turn OFF the vehicle or boat ignition and all accessories.  
2. Engage the park or emergency brake and place the  
transmission in park for an automatic or neutral for a  
manual.  
3. If jump-starting a boat engine, purge the engine  
compartment and bilge of all fumes.  
20  
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Jump-Starting a Vehicles Engine  
4. Connect the cables to the jump-start cable port on the left  
side of the XPower Powerpack.  
5. Position the XPower Powerpack on a flat, stable surface  
near the battery and away from all moving parts of the  
engine.  
6. Connect the red positive (+) clip of the cables to the  
positive (+) terminal of the engine battery.  
The battery’s positive terminal is usually larger in  
diameter than the negative terminal. In most vehicles, the  
battery’s positive terminal has a red wire connected to it.  
7. Connect the black negative (–) clip of the cables to the  
engine block, cylinder head, or other stationary heavy  
metal part of the motor, or to the negative (–) battery  
terminal.  
Before starting the engine, make sure the XPower  
Powerpack and the cables are clear of belts and fans. Do  
not crank the engine for more than 4 seconds.  
WARNING: Fire hazard  
The jump-start feature is designed for short term operation only—  
less than 4 seconds. Operating the jump-start feature for more than  
4 seconds may cause damage to the unit. Allow the XPower  
Powerpack to cool down for at least 3 minutes after each jump-  
start.  
8. Remove the red positive (+) clip and then the black  
negative (–) clip from the vehicle’s battery terminal.  
9. Remove the cables from the jump-start cable port.  
Important: Recharge the XPower Powerpack as soon as  
possible after each use. See “Recharging the XPower Powerpack  
600HD Battery” on page 26.  
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21  
 
Using the Radio  
Using the Radio  
For information about operating the radio, see page 7.  
Power Draw  
The AM/FM radio on the back panel is powered by the  
internal battery in the XPower Powerpack.  
When turned on, the radio draws 30 mA, allowing you to use  
the radio for more than one month when the XPower  
Powerpack is fully charged.  
Listening to the AM Band  
Due to signal interference, you cannot listen to the AM band  
while using the XPower Powerpack to operate an AC  
appliance.  
Connecting to an External Battery  
You can extend battery operating times by connecting the  
XPower Powerpack to a larger external battery using the  
jump-start cables.  
For example, an external 60 Ah battery gives approximately  
two times the operating time of the XPower Powerpack  
internal 28 Ah battery.  
WARNING: Fire hazard  
Never allow jump-start cables’ red and black clamps to touch each  
other or another common metal conductor. This could cause  
damage to the unit and/or create a sparking/explosion hazard.  
Always disconnect the jump-start cables from the unit after use and  
clip the plastic guard over the jump-start cable port.  
22  
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Connecting to an External Battery  
WARNING: Fire hazard  
Jump-start cable clamps must be connected positive to positive (red  
clamp to battery “+”) and negative to negative (black clamp to  
battery “”). A reverse polarity connection (positive to negative)  
may cause damage to the unit and/or create a sparking/explosion  
hazard.  
WARNING: Acid spills  
Use a sealed, non-spillable battery for indoor use. Common auto  
and marine batteries are not suitable for indoor use unless their  
fumes are vented outdoors. Common auto and marine batteries  
contain acid, which is hazardous if spilled. Wear eye protection and  
protective clothing when connecting the XPower Powerpack to an  
external battery.  
To connect the XPower Powerpack to an external battery  
using the jump-start cables:  
1. Connect the cables to the jump-start cable port on the left  
side of the XPower Powerpack.  
2. Connect the red positive (+) clip of the cables to the red  
positive (+) terminal of the external battery.  
3. Connect the black negative (–) clip of the cables to the  
black negative (–) terminal of the external battery.  
WARNING: Sparking and explosion  
Do not remove the cables from the jump-start cable port when the  
positive and negative clamps are connected to the terminals of the  
external battery.  
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23  
 
Connecting to an External Battery  
To disconnect the cables from an external battery and  
from the XPower Powerpack:  
1. To disconnect the XPower Powerpack from the external  
battery when the external battery is discharged or no  
longer needed, remove the red positive (+) clip, and then  
remove the black negative (–) clip.  
2. Remove the cables from the jump-start cable port.  
3. Recharge the XPower Powerpack as soon as possible  
after use.  
CAUTION  
Do not recharge the XPower Powerpack when an external battery  
is connected. The AC charger may be damaged.  
24  
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4
Maintenance  
Chapter 4 provides information on maintaining your internal  
battery, recharging options for the internal battery, and  
replacing user-replaceable parts.  
Routine maintenance is required to keep your XPower  
Powerpack 600HD operating properly. Occasionally clean  
the exterior of the unit with a damp cloth to remove the  
accumulated dust and dirt.  
WARNING: Shock hazard  
Disconnect all sources of AC power and DC power before  
performing any type of maintenance.  
Battery Maintenance  
All rechargeable batteries gradually discharge when left  
standing, and you need to recharge them periodically to  
maintain maximum battery capacity. The AC charger  
supplied with the XPower Powerpack is designed to regulate  
the charging process, ensuring that the battery is always fully  
charged but never overcharged. To ensure safe recharging  
and maximum battery life, recharge the XPower Powerpack  
only with the supplied charger or approved battery chargers.  
25  
 
Recharging the XPower Powerpack 600HD Battery  
CAUTION  
Due to inherent self-discharge, lead acid batteries must be  
charged at least every 3 months, especially in a warm  
environment. Leaving a battery in a discharged state, or not  
recharging every 3 months, may result in permanent battery  
damage and poor jump-starting performance.  
CAUTION  
Do not attempt to recharge the XPower Powerpack battery if it is  
frozen. Gradually warm the frozen battery to 32 °F (0 °C) before  
recharging.  
Recharging the XPower Powerpack 600HD  
Battery  
To check the battery’s charge level, press the Display  
Function button.  
Note: Battery Charge (%) status is only accurate when the  
XPower Powerpack has been disconnected from all appliances  
and all charging sources for 15 minutes.  
You can recharge the battery using:  
the fully automatic “plug-in-and-forget” AC charger.  
the DC charging cable to recharge from your vehicle as  
you drive.  
a generator equipped with a regulated 12 V battery  
charging outlet.  
a solar panel.  
26  
975-0213-01-01  
 
Recharging the XPower Powerpack 600HD Battery  
Recharging with the AC Charger  
Recharging with the AC charger is a true “plug-in-and-  
forget” charging method.  
CAUTION  
Do not operate AC or DC appliances while the XPower Powerpack  
is being recharged with the AC charger.  
The AC charger may be permanently damaged if AC appliances or  
12 V DC appliances are operated while the AC charger is  
connected.  
To recharge with the AC charger:  
1. Disconnect any 12 V DC appliance and turn the light  
switch to OFF.  
2. Turn the AC outlet ON/OFF switch to OFF.  
3. Plug the AC charger into a standard AC wall outlet.  
4. Insert the AC charger cable end into the AC charger input  
socket located on the left side of the XPower Powerpack.  
5. While the XPower Powerpack is recharging, the green  
Charging Status light is flashing. If the battery is  
completely discharged, a typical recharge may take up to  
35 hours. When fully charged, the green Charging  
Status light changes to steady and the XPower  
Powerpack is ready to use.  
Important: The 35-hour charging time for the XPower  
Powerpack assumes that there is 120 V at the AC wall outlet. If  
the voltage is less than 120 V AC, it may take more than 35 hours  
to fully recharge the XPower Powerpack. If, after 35 hours of  
charging, the green Charging Status light is still flashing and not  
steady, continue to charge the unit for another 15 hours.  
Once the battery is fully charged, the charging voltage and  
current automatically reduces to a maintenance level and the  
XPower Powerpack may be left permanently connected to the  
AC charger. If your utility power is interrupted, the charging  
process automatically restarts when power returns.  
975-0213-01-01  
27  
 
Recharging the XPower Powerpack 600HD Battery  
Recharging with the DC Charging Cable  
Using the DC charging cable, the XPower Powerpack can be  
recharged while you drive your vehicle.  
Important: Although the charge regulation circuitry in the  
XPower Powerpack does not operate with this charging method,  
most vehicle voltage regulators will ensure that the XPower  
Powerpack is not overcharged.  
WARNING: Fire and explosion hazard  
Do not use this recharging method if your vehicle has abnormally  
high voltage electrical systems that operate above 15 V DC. This  
may lead to accumulations of hydrogen, causing exposure to fire  
and explosion hazard.  
CAUTION  
Do not operate AC or DC appliances while the XPower Powerpack  
is being recharged with the DC charging cable from your vehicle.  
To recharge the XPower Powerpack while you drive using  
the DC charging cable:  
1. While the vehicle engine is running, plug one end of the  
DC charging cable into the DC power socket of the  
XPower Powerpack.  
2. Plug the opposite end of the DC charging cable into the  
vehicle’s lighter socket or 12 V accessory outlet.  
3. Once the XPower Powerpack is fully charged or if your  
vehicle’s engine is not running, disconnect the DC  
charging cable from both sockets.  
Most of the capacity will be restored in four hours while  
the vehicle engine is running.  
28  
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Recharging the XPower Powerpack 600HD Battery  
Note: The green Charging Status light will not illuminate when  
the XPower Powerpack is recharged through the DC charging  
cable.  
Note: Battery Charge (%) indicator is only accurate when the  
XPower Powerpack has been disconnected from all appliances  
and all charging sources for 15 minutes.  
Important: Do not leave the XPower Powerpack permanently  
connected to the vehicle’s lighter socket or 12 V accessory outlet.  
Recharging with a Generators Regulated 12 V DC  
Outlet  
WARNING: Fire and explosion hazard  
The generator output must be intended for battery charging and  
have an output of 15 V or less. An unregulated output or one that  
exceeds 15 V DC can damage the battery.  
This may lead to accumulations of hydrogen, causing exposure to  
fire and explosion hazard.  
Refer to the Owner’s Guide accompanying your generator for  
detailed instructions on connecting the generator to a unit like  
the XPower Powerpack.  
You can recharge the battery of the XPower Powerpack using  
a generator in several ways:  
Using the AC charger to recharge the XPower Powerpack  
from a generator is possible, but would require extended  
generator running time.  
Using a generator which has an auxiliary regulated  
12 V DC output designed for charging 12 V batteries.  
Most generators are equipped with them. Use this power  
source for faster charging.  
Using a generator with a regulated 12 V DC lighter  
socket. Follow the connection instructions in  
“Recharging with the DC Charging Cable” on page 28.  
975-0213-01-01  
29  
 
Recharging the XPower Powerpack 600HD Battery  
Most of the capacity will be recharged in a few hours.  
Note: Battery Charge (%) indicator is only accurate when the  
XPower Powerpack has been disconnected from all appliances  
and all charging sources for 15 minutes.  
Recharging From a Solar Panel  
Small, unregulated 12 V solar panels rated to produce a  
maximum of 2.5 A (or 30 W) can be used to charge the  
XPower Powerpack through the AC charger input socket.  
You will need to purchase a standard 5.5 mm OD × 2.5 mm  
ID (0.217" × 0.10") coaxial DC (barrel type centre positive)  
connector to mate with the AC charger input socket.  
To locate this part, search on the Internet for 5.5 mm OD ×  
2.5 mm ID plug for AC adaptor barrel-type coaxial plug for  
use with Universal AC Adaptors, or contact a consumer  
electronics parts store with this description.  
To wire the coaxial DC connector:  
1. Connect the solar panel’s red positive (+) wire to the  
coaxial plug’s inner or centre contact.  
2. Connect the solar panel’s black negative (–) wire to the  
plug’s outer contact. See Figure 4-1.  
Figure 4-1 Typical DC Coaxial Connector Connection  
30  
975-0213-01-01  
 
Replacing the Incandescent Light  
Once the connector is inserted into the AC charger input  
socket and the solar panel is placed in the sun, the XPower  
Powerpack charges automatically just as with the AC charger.  
See “Recharging with the AC Charger” on page 27.  
It takes about ten hours in direct sunlight to recharge the  
XPower Powerpack from a 2.5 A solar panel.  
Replacing the Incandescent Light  
To replace the light bulb:  
1. Turn the light switch off.  
2. Pop out the plastic lens cover.  
3. Gently grasp the bulb and twist clockwise to unscrew the  
bulb.  
4. Insert a replacement bulb of the same type and rating into  
the light reflector assembly.  
5. Gently grasp the bulb and twist counter-clockwise to  
screw the bulb in.  
6. Snap in the lens cover.  
Replacing the External Fuse  
The replacement fuse must be rated at 250 A, 32 V DC. See  
page 9 for the fuse location.  
To replace the external fuse:  
1. Remove the fuse cover.  
2. Unscrew the two bolts on the fuse.  
3. Replace the fuse. Ensure that the replacement fuse is  
rated at 250 A, 32 V DC and is of the same type.  
4. Tighten the fuse with the two bolts.  
5. Replace the fuse cover.  
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31  
 
Recycling  
Recycling  
The XPower Powerpack is designed to provide years of  
service. However, when the internal battery reaches the end  
of its service life, the XPower Powerpack itself is no longer  
of use. The internal battery is not designed to be user  
replaceable.  
Because the internal battery contains lead, which can be  
hazardous if exposed to the environment, the XPower  
Powerpack should be recycled or safely disposed of at your  
local recycling depot.  
Do not dispose of the XPower Powerpack with common  
household waste. Please ask your local authorities about  
recycling services that are available in your area.  
32  
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5
Troubleshooting  
Troubleshooting will help you identify the common problems  
than can occur with the XPower Powerpack 600HD.  
Read this chapter before contacting your dealer.  
If you cannot solve the problem with the XPower Powerpack,  
record the information asked for on “Information About Your  
System” on page 48 and then contact your dealer.  
Common Problems  
Buzz in Audio Equipment  
Some inexpensive stereo systems have inadequate internal  
power-supply filtering and may buzz slightly when powered  
by the XPower Powerpack. The best solution to eliminate the  
buzzing is to use an audio system with a good quality filter.  
Television Interference  
The XPower Powerpack is shielded to minimize interference  
with TV signals. If TV signals are weak, you may see  
interference in the form of lines scrolling across the TV  
screen. Try one of the following suggestions to minimize or  
eliminate the interference:  
Use an extension cord to increase the distance between  
the XPower Powerpack and the TV, antenna, and cables.  
Adjust the orientation of the XPower Powerpack,  
television, antenna, and cables.  
Maximize TV signal strength by using a better antenna.  
Use a shielded antenna cable where possible.  
Try a different TV. Different models vary considerably in  
their susceptibility to interference.  
33  
 
Troubleshooting Reference  
Troubleshooting Reference  
WARNING: Electric shock hazard  
Do not remove the cover of the XPower Powerpack or disassemble  
the XPower Powerpack except to replace the internal battery or 250  
A fuse. The XPower Powerpack does not contain any internal user-  
serviceable parts and attempting to service the unit yourself could  
result in electrical shock or burn.  
Table 5-1 Troubleshooting reference  
Problem  
Possible Cause  
Solution  
AC appliance AC appliance rated  
Use an AC appliance with a power  
will not  
operate;  
more than 480 W, the rating less than 480 W.  
safety overload has  
audible alarm tripped.  
is not  
sounding.  
AC appliance is rated AC appliance may exceed the unit’s  
less than 480 W, high surge capability. Use an AC  
starting surge has  
tripped the safety  
overload.  
appliance with a starting surge  
within the XPower Powerpack surge  
rating.  
Overload  
shutdown  
Appliance power  
Unplug the appliance and confirm  
that the appliance’s power  
requirement is 480 W or less before  
attempting to restart the appliance.  
requirements exceed  
the capability of the  
XPower Powerpack.  
AC appliance Battery has discharged Turn the AC outlet ON/OFF switch  
will not  
operate;  
to 10.5 V.  
off and recharge the XPower  
Powerpack.  
audible alarm  
is sounding.  
Inverter has  
Turn the AC outlet ON/OFF switch  
overheated due to poor off and allow the XPower  
ventilation or  
excessively warm  
environmental  
conditions.  
Powerpack to cool for 15 minutes or  
more. Clear blocked fan opening or  
remove objects covering the unit,  
then restart the XPower Powerpack.  
Move to a cooler environment.  
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Troubleshooting Reference  
Table 5-1 Troubleshooting reference  
Problem  
Possible Cause  
Solution  
Turn off the AC outlet ON/OFF  
Over-  
Inverter has  
temperature  
shutdown  
overheated due to poor switch, and let the XPower  
ventilation or  
excessively warm  
environmental  
conditions.  
Powerpack cool down.  
Alarm sounds Internal battery is  
nearly discharged.  
(11.0 V).  
Turn the AC outlet ON/OFF switch  
OFF and recharge the XPower  
Powerpack.  
If you ignore this  
warning, the XPower  
Powerpack  
automaticallyswitches  
off when the battery  
reaches 10.5 V.  
Run time is  
less than  
Internal battery is not Recharge using the AC charger, until  
fully charged.  
green Charging Status light is  
expected.  
steady.  
AC appliance power  
Check AC appliance power or  
consumption is higher wattage rating (or current draw for  
than expected.  
12 V DC appliances) and compare  
with Table 3-1 on page 15 and Table  
3-2 on page 18.  
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35  
 
Troubleshooting Reference  
Table 5-1 Troubleshooting reference  
Problem  
Possible Cause  
Solution  
Measured AC Use of an  
output voltage average-reading AC  
The modified sine wave (MSW)  
output of the XPower Powerpack  
requires a true RMS reading meter,  
such as the Fluke 87 series, for  
accurate measurement.  
is too low.  
voltmeter to read  
output voltage.  
Battery is almost fully Press display function button to  
discharged.  
verify battery status and recharge the  
XPower Powerpack as necessary.  
“Battery Charge %” reading on the  
digital display is only accurate when  
the XPower Powerpack has been  
disconnected from all appliances and  
all charging sources for 15 minutes.  
Charging  
Status light is AC wall outlet.  
No AC power at the  
Ensure power is available at the AC  
wall outlet.  
OFF when AC  
charger is  
connected  
AC charger is faulty.  
Replace the AC charger.  
Green  
Charging  
Status light is display is only  
flashing  
(indicating  
recharging)  
and battery  
charge (%)  
does not turn  
on.  
Battery charge (%)  
reading on digital  
Unplug the charging sources and any  
appliances and let the XPower  
Powerpack rest for 15 minutes to  
obtain an accurate reading.  
accurate when the  
XPower Powerpack  
has been disconnected  
from all appliances  
and all charging  
sources for 15  
minutes.  
36  
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Troubleshooting Reference  
Table 5-1 Troubleshooting reference  
Problem  
Possible Cause  
Solution  
Green  
Charging  
The voltage at the AC Use AC wall outlet that supplies  
wall outlet is less than 120 V AC.  
Status light is 120 V AC.  
still flashing  
and hasn’t  
changed to  
steady after 50  
hours of  
charging.  
The engine  
being jump-  
XPower Powerpack  
battery is not fully  
Recharge the XPower Powerpack  
battery.  
started will not charged.  
start.  
The engine condition Have the engine serviced.  
is poor.  
External fuse (250 A) Replace 250 A, 32 V fuse with same  
is blown.  
type and ratings.  
The engine start  
Upgrade to a higher power XPower  
Powerpack.  
capacity exceeds the  
XPower Powerpack  
jump-start capability.  
The battery  
clamps of the  
jump-start  
External fuse (250 A) Replace 250 A, 32 V fuse with same  
is blown.  
type and ratings.  
cablesmeasure  
zero volts.  
The light does Light bulb has burnt  
not turn on. out.  
Remove lens cover and replace bulb  
with one of the same type and rating.  
The AM radio The XPower  
Turn off the AC outlets.  
does not work Powerpack AC outlets  
or buzzes  
are being used,  
continuously  
causing interference.  
975-0213-01-01  
37  
 
38  
 
A
Specifications  
Electrical Specifications  
12 V DC Section  
Internal battery type  
sealed, AGM (Absorbed  
Glass Mat) lead acid  
Internal battery voltage (nominal)  
Internal battery capacity (minimum)  
Internal battery CCA rating  
12 V DC  
28 Ah  
280 CCA  
DC power socket (maximum continuous load)  
Built-in incandescent light (replaceable)  
Jump-start cable port  
12 A with automatic reset  
5 W bulb  
50 A  
Jump-start fuse (external—user replaceable,  
replacement part # 066-0191)  
250 A  
39  
 
Electrical Specifications  
AC Power Section  
Output power  
Continuous output power  
Five minute AC output power  
AC output surge capacity  
480 W  
600 W  
960 W  
Output voltage  
115 ± 10 V AC RMS  
60 Hz ± 1 Hz  
Output frequency  
Output wave form  
modified sinewave  
<0.4 A DC  
No load current draw  
Input voltage range  
10.5 to 15.5 V DC  
11.0 V DC  
Low battery alarm  
Low battery shutdown  
High battery voltage shutdown  
Over temperature shutdown  
Overload shutdown  
10.5 V DC  
Yes, automatic reset  
Yes, automatic reset  
Yes, automatic reset  
Yes, automatic reset  
2 × 40 A  
AC output short circuit protection  
Fuse (internal)  
Operating temperature range  
32–104 ºF  
(0–40 ºC)  
Storage temperature range  
32–86 ºF  
(0–30 ºC)  
Internal Battery Charging Controller System  
AC charger bulk charging current  
1.0 A  
Peak charging voltage (nominal)  
14.2 V  
12.9 V  
1 mA  
Charge restart voltage (nominal)  
Float charge after full charge is completed  
(nominal)  
AC charger input socket maximum current  
2.5 A  
40  
975-0213-01-01  
 
Physical Specifications  
Radio  
AM Frequency  
FM Frequency  
526–1606 KHz  
87–105 MHz  
Accessories  
Jump-start cables  
(replacement part # 449-0207-01-01)  
24" (0.61 m), 6 AWG wire  
with black and red battery  
clamps  
DC charge cable  
(replacement part # 449-0187-01-01)  
39" (1 m) 18 AWG with  
male-to-male lighter plugs  
AC charger  
120 V AC, 1 A, 60 Hz  
(replacement part # 074-1004-01)  
Physical Specifications  
Depth  
Width  
Height  
Weight  
9 ¼" (23.5 cm)  
14" (35.6 cm)  
12" (30.5 cm)  
29 lb (13.2 kg)  
Important: All specifications are subject to change without notice.  
975-0213-01-01  
41  
 
42  
 
Warranty and Return  
Information  
Warranty  
What does this warranty cover? This Limited Warranty is provided by Xantrex  
Technology Inc. ("Xantrex") and covers defects in workmanship and materials in your  
XPower Powerpack 600HD. This warranty period lasts for 6 months from the date of  
purchase at the point of sale to you, the original end user customer. You will be required to  
demonstrate proof of purchase to make warranty claims.  
What will Xantrex do? Xantrex will, at its option, repair or replace the defective  
product free of charge, provided that you notify Xantrex of the product defect within the  
Warranty Period, and provided that Xantrex through inspection establishes the existence  
of such a defect and that it is covered by this Limited Warranty.  
Xantrex will, at its option, use new and/or reconditioned parts in performing warranty  
repair and building replacement products. Xantrex reserves the right to use parts or  
products of original or improved design in the repair or replacement. If Xantrex repairs or  
replaces a product, its warranty continues for the remaining portion of the original  
Warranty Period or 90 days from the date of the return shipment to the customer,  
whichever is greater. All replaced products and all parts removed from repaired products  
become the property of Xantrex.  
Xantrex covers both parts and labor necessary to repair the product, and return shipment to  
the customer via a Xantrex-selected non-expedited surface freight within the contiguous  
United States and Canada. Alaska and Hawaii are excluded. Contact Xantrex Customer  
Service for details on freight policy for return shipments outside of the contiguous United  
States and Canada.  
How do you get service?  
If your product requires troubleshooting or warranty service, contact your dealer.  
If you are unable to contact your dealer, or the dealer is unable to provide service, contact  
Xantrex directly at:  
Telephone: 1 360-925-5097  
Fax:  
1 360-925-5143  
Web:  
Direct returns may be performed according to the Xantrex Return Material Authorization  
Policy described in your product manual. For some products, Xantrex maintains a network  
of regional Authorized Service Centers. Call Xantrex or check our website to see if your  
product can be repaired at one of these facilities.  
43  
 
Warranty and Return  
What proof of purchase is required? In any warranty claim, dated proof of purchase  
must accompany the product and the product must not have been disassembled or  
modified without prior written authorization by Xantrex.  
Proof of purchase may be in any one of the following forms:  
The dated purchase receipt from the original purchase of the product at point of sale to  
the end user, or  
The dated dealer invoice or purchase receipt showing original equipment  
manufacturer (OEM) status, or  
The dated invoice or purchase receipt showing the product exchanged under warranty  
What does this warranty not cover? This Limited Warranty does not cover normal  
wear and tear of the product or costs related to the removal, installation, or troubleshooting  
of the customer's electrical systems. This warranty does not apply to and Xantrex will not  
be responsible for any defect in or damage to:  
a) the product if it has been misused, neglected, improperly installed, physically  
damaged or altered, either internally or externally, or damaged from improper use or  
use in an unsuitable environment;  
b) the product if it has been subjected to fire, water, generalized corrosion, biological  
infestations, or input voltage that creates operating conditions beyond the maximum or  
minimum limits listed in the Xantrex product specifications including high input volt-  
age from generators and lightning strikes;  
c) the product if repairs have been done to it other than by Xantrex or its authorized ser-  
vice centers (hereafter "ASCs");  
d) the product if it is used as a component part of a product expressly warranted by  
another manufacturer;  
e) the product if its original identification (trade-mark, serial number) markings have  
been defaced, altered, or removed.  
44  
975-0213-01-01  
 
Warranty and Return  
Disclaimer  
Product  
THIS LIMITED WARRANTY IS THE SOLE AND EXCLUSIVE WARRANTY PROVIDED BY  
XANTREX IN CONNECTION WITH YOUR XANTREX PRODUCT AND IS, WHERE  
PERMITTED BY LAW, IN LIEU OF ALL OTHER WARRANTIES, CONDITIONS,  
GUARANTEES, REPRESENTATIONS, OBLIGATIONS AND LIABILITIES, EXPRESS OR  
IMPLIED, STATUTORY OR OTHERWISE IN CONNECTION WITH THE PRODUCT,  
HOWEVER ARISING (WHETHER BY CONTRACT, TORT, NEGLIGENCE, PRINCIPLES OF  
MANUFACTURER'S LIABILITY, OPERATION OF LAW, CONDUCT, STATEMENT OR  
OTHERWISE), INCLUDING WITHOUT RESTRICTION ANY IMPLIED WARRANTY OR  
CONDITION OF QUALITY, MERCHANTABILITY OR FITNESS FOR A PARTICULAR  
PURPOSE. ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A  
PARTICULAR PURPOSE TO THE EXTENT REQUIRED UNDER APPLICABLE LAW TO  
APPLY TO THE PRODUCT SHALL BE LIMITED IN DURATION TO THE PERIOD  
STIPULATED UNDER THIS LIMITED WARRANTY.  
IN NO EVENT WILL XANTREX BE LIABLE FOR ANY SPECIAL, INDIRECT, INCIDENTAL  
OR CONSEQUENTIAL DAMAGES, LOSSES, COSTS OR EXPENSES HOWEVER ARISING  
WHETHER IN CONTRACT OR TORT INCLUDING WITHOUT RESTRICTION ANY  
ECONOMIC LOSSES OF ANY KIND, ANY LOSS OR DAMAGE TO PROPERTY, ANY  
PERSONAL INJURY, ANY DAMAGE OR INJURY ARISING FROM OR AS A RESULT OF  
MISUSE OR ABUSE, OR THE INCORRECT INSTALLATION, INTEGRATION OR  
OPERATION OF THE PRODUCT.  
Exclusions  
If this product is a consumer product, federal law does not allow an exclusion of implied  
warranties. To the extent you are entitled to implied warranties under federal law, to the  
extent permitted by applicable law they are limited to the duration of this Limited  
Warranty. Some states and provinces do not allow limitations or exclusions on implied  
warranties or on the duration of an implied warranty or on the limitation or exclusion of  
incidental or consequential damages, so the above limitation(s) or exclusion(s) may not  
apply to you. This Limited Warranty gives you specific legal rights. You may have other  
rights which may vary from state to state or province to province.  
Return Material Authorization Policy  
Before returning a product directly to Xantrex you must obtain a Return Material  
Authorization (RMA) number and the correct factory "Ship To" address. Products must  
also be shipped prepaid. Product shipments will be refused and returned at your expense if  
they are unauthorized, returned without an RMA number clearly marked on the outside of  
the shipping box, if they are shipped collect, or if they are shipped to the wrong location.  
When you contact Xantrex to obtain service, please have your instruction manual ready  
for reference and be prepared to supply:  
The serial number of your product  
Information about the installation and use of the unit  
Information about the failure and/or reason for the return  
A copy of your dated proof of purchase  
Record these details in “Information About Your System” on page 48.  
975-0213-01-01  
45  
 
Warranty and Return  
Return Procedure  
1. Package the unit safely, preferably using the original box and packing materials.  
Please ensure that your product is shipped fully insured in the original packaging or  
equivalent. This warranty will not apply where the product is damaged due to  
improper packaging.  
2. Include the following:  
The RMA number supplied by Xantrex Technology Inc. clearly marked on the  
outside of the box.  
A return address where the unit can be shipped. Post office boxes are not  
acceptable.  
A contact telephone number where you can be reached during work hours.  
A brief description of the problem.  
3. Ship the unit prepaid to the address provided by your Xantrex customer service  
representative.  
If you are returning a product from outside of the USA or Canada In addition to the  
above, you MUST include return freight funds and are fully responsible for all documents,  
duties, tariffs, and deposits.  
If you are returning a product to a Xantrex Authorized Service Center (ASC) A  
Xantrex return material authorization (RMA) number is not required. However, you must  
contact the ASC prior to returning the product or presenting the unit to verify any return  
procedures that may apply to that particular facility.  
46  
975-0213-01-01  
 
Warranty and Return  
Out of Warranty Service  
If the warranty period for your XPower Powerpack 600HD has expired, if the unit was  
damaged by misuse or incorrect installation, if other conditions of the warranty have not  
been met, or if no dated proof of purchase is available, your unit may be serviced or  
replaced for a flat fee.  
To return your XPower Powerpack 600HD for out of warranty service, contact Xantrex  
Customer Service for a Return Material Authorization (RMA) number and follow the  
other steps outlined in “Return Procedure” on page 46.  
Payment options such as credit card or money order will be explained by the Customer  
Service Representative. In cases where the minimum flat fee does not apply, as with  
incomplete units or units with excessive damage, an additional fee will be charged. If  
applicable, you will be contacted by Customer Service once your unit has been received.  
975-0213-01-01  
47  
 
Warranty and Return  
Information About Your System  
As soon as you open your XPower Powerpack 600HD package, record the following  
information and be sure to keep your proof of purchase.  
_______________________________  
852-2000  
p
p
p
p
Serial Number  
Product Number  
Purchased From  
Purchase Date  
_______________________________  
_______________________________  
If you need to contact Customer Service, please record the following details before  
calling. This information will help our representatives give you better service.  
p
p
p
Warning, Error or Panel  
Fault Message  
_________________________________  
Appliances operating when  
problem occurred  
_________________________________  
_________________________________  
Description of problem  
______________________________________________________________  
______________________________________________________________  
48  
975-0213-01-01  
 

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