Weslo Hot Tub WLHS86090 User Manual

Model No. WLHS86090  
Serial No.  
Write the serial number in the space  
above for reference. The serial number  
decal is on the frame behind the  
access cover.  
Serial Number Decal  
QUESTIONS?  
As a manufacturer, we are com-  
mitted to providing complete  
customer satisfaction. If you  
have questions, or find that there  
are missing or damaged parts,  
we will guarantee complete satis-  
faction through direct assistance  
from our factory.  
TO AVOID UNNECESSARY  
DELAYS, PLEASE CALL DIRECT  
TO OUR TOLL-FREE CUSTOMER  
HOT LINE. The trained techni-  
cians on our customer hot line  
will provide immediate assis-  
tance, free of charge to you.  
CUSTOMER HOT LINE:  
1-800-999-3756  
Mon.ÐFri., 6 a.m.Ð6 p.m. MST  
CAUTION  
USERÕS MANUAL  
Read all precautions and instruc-  
tions in this manual before using  
this equipment. Save this manual  
for future reference.  
Patent Pending  
 
Important Safety Instructions  
WARNING: To reduce the risk of drowning, electric shock, or serious injury, read the following  
important precautions before using the hydrotherapy spa.  
READ AND FOLLOW ALL INSTRUCTIONS  
1. It is the responsibility of the owner to ensure 10. Never insert any object into any opening.  
that all users of the hydrotherapy spa are  
11. Do not use breakable containers in or near  
the hydrotherapy spa.  
adequately informed of all precautions.  
2. Use the hydrotherapy spa only as described  
in this manual.  
12. Do not sit on the spa cover or place objects  
on it. It is not designed to support weight.  
3. The hydrotherapy spa is intended for home  
use only. Do not use this product in any  
commercial, rental or institutional setting.  
13. Remove any water or debris which may col-  
lect on the spa cover.  
14. Keep children under the age 12 and pets  
4. Use the hydrotherapy spa only on a level  
away from the hydrotherapy spa when it is  
not in use.  
surface. Do not use the hydrotherapy spa on  
carpet or other materials that could be dam-  
aged by moisture. Do not use the hydrother-  
15. Keep all chemicals away from children and  
apy spa on rough or sharp surfaces such as  
pets.  
gravel or wood chips.  
16. The pH and chemical balance of the water  
5. The hydrotherapy spa will weigh approxi-  
must be maintained as explained in this man-  
mately 1800 pounds when it is filled with  
ual (see pages 10 and 14). Failure to do so  
water. Make sure the location you select for  
may cause injury to users or damage to the  
the hydrotherapy spa will support this  
spa, and it will void the warranty.  
weight, plus the weight of the occupants.  
17. Individuals with infections and open sores or  
wounds should not use the hydrotherapy  
6. Inspect and tighten all parts regularly.  
Replace any worn parts immediately.  
spa. Bacteria thrive in warm and hot water.  
Always keep your spa disinfected and main-  
7. DANGERÑRisk of injury: Do not remove or  
tain the proper chemical balance.  
alter the covers on the suction fittings. Never  
operate the hydrotherapy spa if the suction  
guard is missing or broken. If you need to  
18. Shower before and after using the hydrother-  
apy spa. This will remove any deodorant,  
replace a suction fitting or pump, make sure  
perspiration or body oils which could conta-  
the flow rate of the replacement is compati-  
minate the water. Showering after will  
ble. Keep hair and body parts away from the  
remove any residual chemicals and will also  
suction guard. Do not allow long hair to float  
remove any bacteria which may have been in  
freely in the water; long hair should be  
the spa.  
restrained with a bathing cap.  
19. DANGERÑWhen connecting the power cord  
8. IMPORTANT: Do not allow the hydrotherapy  
(see PLUGGING IN THE HYDROTHERAPY  
spa to be exposed to direct sunlight when it  
SPA on page 10), plug the power cord direct-  
is empty. The surface of the spa shell can  
ly into a grounded circuit capable of carrying  
reach temperatures as high as 150ûF in a  
15 or more amps. No other appliance should  
matter of minutes if exposed to the sun while  
be on the same circuit. Replace the power  
it is empty. These high temperatures can  
cord immediately if damaged.  
cause significant damage, such as blistering  
of the shell surface and warping of the spa  
shell. Any damage caused by sun exposure  
is not covered under the warranty.  
20. Do not use an extension cord with the  
hydrotherapy spa. This could damage the  
motor and will void the warranty.  
9. Do not bring any object into the hydrothera-  
py spa that could damage the spa shell.  
21. DANGERÑIf you will be using the hydrother-  
apy spa outside, do not bury the power cord;  
3
 
you should also keep the power cord away  
from lawn mowers, hedge trimmers, and  
other similar equipment.  
¥ Always replace and lock the spa cover  
when the hydrotherapy spa is not in use.  
29. WARNINGÑTo reduce the risk of injury: The  
water temperature should never exceed  
104¡F. Temperatures between 100¡F and  
104¡F are considered to be safe for healthy  
adults. However, if you plan to remain in the  
hydrotherapy spa for more than 10 to 15 min-  
utes, a lower temperature is recommended.  
Lower temperatures are also recommended  
for children. Children should not be allowed  
to swim under the surface of the water in the  
spa.  
22. WARNINGÑThe power cord is equipped with  
a Ground Fault Circuit Interrupter (GFCI),  
located at the end of the power cord. The  
GFCI must be tested before each use. To test  
the GFCI, press the ÒtestÓ button while the  
spa is running. The spa should shut off.  
Press the ÒresetÓ button. The spa should  
resume normal operation. If the spa contin-  
ues to run after the ÒtestÓ button is pressed,  
then the GFCI is damaged. Do not use the  
hydrotherapy spa until the GFCI has been  
repaired or replaced by a qualified electri-  
cian.  
30. WARNINGÑTo reduce the risk of injury:  
Always use an accurate thermometer to  
determine the water temperature before  
using the hydrotherapy spa.  
23. DANGERÑRisk of electric shock. Keep all  
electrical appliances such as radios, tele-  
phones, televisions and lights at least five  
feet away from the water.  
31. WARNINGÑTo reduce the risk of injury:  
Pregnant women should consult with their  
physician before using the hydrotherapy spa.  
Pregnant women should not use the  
24. A wire connector is provided on the pump  
motor of this unit to connect a minimum No.  
8 AWG (804 mm2) solid copper conductor  
between this unit and any metal equipment,  
electrical enclosure made of metal, metal  
water pipes, or conduit within five feet of the  
unit.  
hydrotherapy spa if the water temperature is  
above 100¡F; the unborn child could be seri-  
ously harmed. This is especially important  
during the first 90 days of the pregnancy.  
32. DANGERÑTo reduce the risk of drowning:  
Prolonged immersion in the hydrotherapy  
spa may cause hyperthermia, a dangerous  
condition which occurs when the internal  
body temperature rises several degrees  
above the normal body temperature of 98.6¡F.  
The symptoms of hyperthermia are nausea,  
dizziness, drowsiness and fainting. Effects  
include: a lack of awareness, inability to per-  
ceive heat or danger and a greater risk of  
drowning due to a loss of consciousness.  
Special note: Individuals suffering from  
hyperthermia may be unable to realize that  
they must exit the hydrotherapy spa, and  
they also may be physically unable to do so.  
25. DANGERÑRisk of electric shock: Do not set  
up the hydrotherapy spa within five feet of  
any metal objects or surfaces. As an alterna-  
tive, you may use the hydrotherapy spa with-  
in five feet of metal objects if each metal  
object is permanently connected to the wire  
connector on the pump motor of this unit by  
a minimum No. 8 AWG (804 mm2) solid cop-  
per conductor (see instruction 24).  
26. Do not operate the pump motor when the spa  
is empty. The pump motor may be seriously  
damaged if it is operated without water circu-  
lating.  
33. WARNINGÑTo reduce the risk of drowning:  
Do not use the hydrotherapy spa if you are  
under the influence of alcohol or drugs. Heat  
from the water, in conjunction with alcohol or  
drugs can cause loss of consciousness.  
27. DANGERÑRisk of drowning: Exercise  
extreme caution to prevent unauthorized and  
unsupervised use of the hydrotherapy spa by  
children. Children must always be super-  
vised.  
34. WARNINGÑTo reduce the risk of injury or  
drowning: Consult your physician about pos-  
sible side-effects of any medications you  
may be taking before using the hydrotherapy  
spa. Heat from the water, in conjunction with  
some medications may cause drowsiness  
and increase the risk of drowning. Other  
medications can effect blood pressure, heart  
28. DANGERÑTo reduce the risk of drowning:  
¥ Never use the hydrotherapy spa alone.  
¥ Children should not use the hydrotherapy  
spa unless they are supervised by an  
adult.  
¥ Keep pets away from the hydrotherapy spa  
at all times.  
4
 
rate and circulation.  
sure the water temperature with an accurate  
thermometer since the tolerance of water-  
regulating devices varies.  
35. Do not use the hydrotherapy spa immediate-  
ly after strenuous exercise.  
41. The causes, symptoms and effects of hyper-  
thermia may be described as follows:  
36. If you feel pain or dizziness at any time while  
using the hydrotherapy spa, discontinue use  
and contact a physician.  
Hyperthermia occurs when the internal tem-  
perature of the body reaches a level of sever-  
al degrees above the normal body tempera-  
ture of 98.6ûF. The symptoms of hyperthermia  
include an increase in the internal tempera-  
ture of the body, dizziness, lethargy, drowsi-  
ness and fainting. The effects of hyperther-  
mia include failure to perceive heat; failure to  
recognize the need to exit the spa or hot tub;  
unawareness of impending hazard; fetal  
damage in pregnant women; physical inabili-  
ty to exit the spa or hot tub and uncon-  
sciousness resulting in danger of drowning.  
WARNING: The use of alcohol, drugs or med-  
ication can greatly increase the risk of fatal  
hyperthermia.  
37. WARNINGÑTo reduce the risk of injury: It is  
especially important for persons over the age  
of 35 or persons with pre-existing health  
problems, such as obesity, heart disease,  
high or low blood pressure, circulatory prob-  
lems or diabetes to consult their physician  
before using this product.  
38. WARNING: The spa jets produce a stream of  
water with relatively high pressure.  
Prolonged exposure of a localized area of the  
body may cause bruises to the skin.  
39. The included warning sign must be posted  
where all users of the spa can see and read  
it. (See POSTING THE WARNING SIGN on  
page 2.)  
42. WARNING DECAL PLACEMENT: Locate the  
decals shown below and familiarize yourself  
with this information.  
40. Before entering a spa, the user should mea-  
WARNING: Read all instructions before using the hydrotherapy spa. ICON assumes no responsibility  
for personal injury or property damage sustained by or through the use of this product.  
SAVE THESE INSTRUCTIONS  
5
 
Before You Begin  
Thank you for selecting the innovative DAYBREAK  
860 by WESLO¨. The DAYBREAK 860 hydrotherapy  
spa offers the features and quality of a traditional hot  
tub at an affordable price. Best of all, the DAYBREAK  
860 provides the benefit of hydrotherapy in the com-  
fort and privacy of your own home. Hydrotherapy is a  
proven method for soothing tired muscles after exer-  
For your benefit, read this manual carefully before  
using the DAYBREAK 860. If you have additional  
questions, please call our Customer Service  
Department toll-free at 1-800-999-3756, Monday  
through Friday, 6 a.m. until 6 p.m. Mountain Time  
(excluding holidays). To help us assist you, please  
note the product model number and serial number  
cise or for relieving the stress of a busy life. The warm before calling. The model number is WLHS86090. The  
environment stimulates blood flow which is essential in serial number can be found on a decal attached to the  
the healing process. The powerful massage action  
created by the jets further eases tension and stress  
throughout the body. The DAYBREAK 860 hydrothera-  
py spa gives you the specialized treatment you need  
to feel your best.  
frame inside the spa (see the front cover of this manu-  
al).  
Before reading further, please familiarize yourself with  
the parts that are labeled in the drawing below.  
Access Cover  
Console  
Filter  
Spa Shell  
Jets  
Suction Vents  
Power Cord with  
Ground Fault  
Circuit Interrupter  
(GFCI)  
Locking  
Buckle  
Wood Panels  
6
 
Choosing a Location for the Hydrotherapy Spa  
There are many factors to consider when choosing a location to set up the hydrotherapy spa. These factors vary  
depending on whether you use the hydrotherapy spa inside or outside. We have listed several factors you may  
wish to consider as you decide where you want to use the hydrotherapy spa.  
If you set up the hydrotherapy spa inside:  
If you set up the hydrotherapy spa outside:  
1. The hydrotherapy spa will increase the level of  
humidity in your home. The location you choose  
should be well ventilated. You may need to install  
a ventilation fan or use a dehumidifier.  
1. You should check your local building codes con-  
cerning the use of outdoor spas.  
2. The location must be close to an electrical outlet.  
Do not use an extension cord with the  
hydrotherapy spa.  
2. The location must be close to an electrical outlet.  
Do not use an extension cord with the  
hydrotherapy spa.  
3. The hydrotherapy spa should be close to a source  
of water.  
3. The hydrotherapy spa should be close to a source  
of water.  
4. We recommend that you place the hydrotherapy  
spa on a water- and stain-resistant, non-slip sur-  
face. Do not use the hydrotherapy spa on rough  
or sharp surfaces such as gravel or wood chips.  
4. Do not use the hydrotherapy spa on carpet or  
other material that may be damaged by moisture.  
We recommend that you place the hydrotherapy  
spa on a water- and stain-resistant, non-slip sur-  
face with a floor drain for any water that may  
splash from the hydrotherapy spa.  
5. Be sure that the location you choose is stable. It  
must be able to support the weight of the  
hydrotherapy spa when it is filled with water, plus  
the weight of the occupants. The hydrotherapy  
spa weighs approximately 1800 pounds when  
filled with water.  
5. Be sure that the location you choose is stable. It  
must be able to support the weight of the  
hydrotherapy spa when it is filled with water, plus  
the weight of the occupants. The hydrotherapy  
spa weighs approximately 1800 pounds when  
filled with water.  
6. Think about environmental factors, such as rain,  
wind, shade, sunlight etc.  
7. You should be able to monitor the use of the  
hydrotherapy spa from your home, to prevent  
unauthorized use by children. You may want to  
enclose the spa with a fence and self-latching  
gate to prevent unauthorized use.  
6. Do not use the hydrotherapy spa above a finished  
living area, due to the risk of water damage.  
7. Be sure that there is room around the hydrothera-  
py spa to permit servicing of the unit. The dimen-  
sions of the spa are 70ÓW x 70ÓL x 29ÓH. You  
should allow for this size when choosing the loca-  
tion.  
8. Be sure that there is room around the hydrothera-  
py spa to permit servicing of the unit. The dimen-  
sions of the spa are 70ÓW x 70ÓL x 29ÓH. You  
should allow for this size when choosing the loca-  
tion.  
8. The hydrotherapy spa is not designed for in-floor  
installation. However, it is compatible with a deck  
system that is built flush with the top of the spa,  
provided you leave access to the motor for ser-  
vice.  
9. The hydrotherapy spa is not designed to be  
installed below ground level. However, it is com-  
patible with a deck system that is built flush with  
the top of the spa, provided you leave access to  
the motor for service.  
9. Be sure to note any other considerations, such as  
aesthetics or privacy concerns, that may affect the  
safety or enjoyment of using the hydrotherapy  
spa.  
10.Be sure to note any other considerations, such as  
aesthetics or privacy concerns, which may affect  
the safety or enjoyment of using the hydrotherapy  
spa.  
7
 
Assembly  
Before beginning assembly, carefully read the  
following information and instructions:  
ASSEMBLY REQUIRES THE FOLLOWING  
TOOLS (not included):  
¥ One (1) phillips screwdriver  
¥ Place all parts in a cleared area and remove the  
packing materials from the spa shell. Do not dis-  
pose of the packing materials until assembly is  
completed and the spa is in operation.  
¥ You may also need some soap or water  
A wire connector is provided on the pump  
motor of this unit to connect a minimum No. 8  
AWG (804 mm2) solid copper conductor  
between this unit and any metal equipment,  
electrical enclosure made of metal, metal water  
pipes or conduit within five feet of the unit.  
¥ During assembly, make sure that all parts are ori-  
ented as shown in the drawings.  
¥ Read each assembly step before you begin.  
¥ Tighten all parts as you assemble them, unless  
instructed to do otherwise.  
This unit is a cord-connected spa with pump,  
heater and spa side controls.  
1
1. Before beginning assembly, make sure that you  
have read and understand the information in the  
box above and on the previous two pages.  
Access Cover (2)  
Remove the four #6 x 1 1/4Ó Wood Screws (7) from  
the Access Cover (2). Remove the Access Cover from  
the spa unit by sliding it down and pulling the bottom  
of the Cover away from the spa unit. Make sure you  
donÕt damage the spa shell.  
Remove the power cord with the GFCI from inside the  
spa unit.  
Power Cord  
Access Cover  
Screws (7)  
with (GFCI)  
2. Close the valve knob on the drain hose.  
Thread the cap onto the drain hose.  
Thread the Drain Plug into the Pump Motor.  
Tighten the pump fittings.  
2
Pump  
Motor  
Drain  
Plug  
Re-attach the Access Cover (2) with the four  
#6 x 1 1/4Ó Wood Screws (7) removed in step 1.  
Drain  
Hose  
Pump  
Fittings  
Valve  
Knob  
Cap  
8
 
3. Wipe the spa shell clean with a damp cloth. Remove  
the two warning decals (not shown) from the spa  
shell. Before filling the spa, make sure it is in the  
exact position you want. Also make sure the spa  
can be easily serviced, if needed. Once the spa  
is filled with water, it must be drained to be  
moved.  
Fill to Here  
3
Fill the spa by using a garden hose or other clean  
water source. Do not use soft water. The water  
temperature does not matter; however, if you use  
warm or hot water, the spa will be ready to use  
sooner. Fill the spa until the water covers the filter  
assembly by approximately one inch. Do not overfill  
the spa.  
4. Attach the nozzle of an air pump (not included) to  
the valve on the Inflatable Cover (4) and fill the  
Inflatable Cover with air. Do not overfill the  
Inflatable Cover.  
4
Loop  
4
Buckle  
Cut-out  
Strap  
Slide one of the straps on the inside of the Spa  
Cover (11) through one of the loops on the Inflatable  
Cover (4). Attach the latch on the strap to the buckle  
on the other end. Make sure the cut-out on the  
Inflatable Cover is lined up with the warning  
label on the Spa Cover. Attach the other three  
straps on the inside of the Spa Cover (11) through  
the loops on the Inflatable Cover (4) in the same  
manner. Place the Spa Cover (11) over the spa and  
line up the cut-out in the Inflatable Cover with the  
Console.  
Latch  
11  
Warning  
Label  
5
5. See the inset drawing. Position one of the Buckles  
(30) on the wood panels on the spa unit. Hold the  
Buckle in place so the strap on the Spa Cover (11) is  
tight. (Note: It may be easier to position the Buckle if  
a second person holds the strap on the opposite  
side of the Spa Cover tight.) The Spa Cover must  
be tight. Do not place the Buckle over one of the  
grooves in the wood panels. Remove the latch.  
Attach the Buckle to the side of the spa with two #4  
x 3/4Ó Screws (31). Note: It may be helpful to use  
a drill with a 1/16Ó drill bit to make starter holes  
in the wood panels. You may also want to apply  
a little soap or wax to the screw threads.  
Strap  
Latch  
30  
11  
31  
Attach the other five Buckles (30) to the spa unit in  
the same manner.  
Remove the Spa Cover (11) and Inflatable Cover (4)  
from the spa unit.  
30  
9
 
Using the Hydrotherapy Spa  
The hydrotherapy spa is designed to seat four adults.  
The eight jets provide a relaxing massage to sooth  
away stress, and the strength of the water massage  
can be adjusted by the air control. The hydrotherapy  
spa holds 200 gallons of water and offers a heating  
system (70¡F to 104¡F) and a filtration system.  
TESTING AND TREATING THE WATER  
The hydrotherapy spa comes with a starter chemical  
pack for maintaining the water in the spa. Disregard  
the directions on the individual packages of ÒQUICK  
pHix It DOWNÓ and ÒQUICK pHix It UP.Ó However, the  
directions on the bottle of ÒNon-chlorine ShoxÓ and  
ÒBromine BaseÓ are correct. Always keep the chemi-  
cals away from children and pets.  
The guidelines below explain how to properly use the  
hydrotherapy spa. Follow these guidelines to maintain  
the hydrotherapy spa for your long-term enjoyment.  
The first time you use the spa, you should test and  
treat the water. You must also treat the water each  
time you refill the spa. Once you have verified that  
the spa is functioning properly, and have allowed the  
water to circulate for a while, you should remove the  
spa cover and add 1/3 of the ÒBromine BaseÓ bottle,  
and 1/3 of the ÒNon-chlorine ShoxÓ bottle to the water  
in the spa. Allow the water to circulate for five min-  
utes. You should now test the pH level of the water by  
using the included test strips. Refer to the test strip  
packaging for instructions on using the test strips. The  
pH reading should be between 7.2 and 7.8.  
PLUGGING IN THE HYDROTHERAPY SPA  
Once the hydrotherapy spa is filled with water, the  
power cord can be plugged in and the spa can be  
turned on. Note: The first time the power cord is  
plugged in, the spa will turn on automatically.  
When connecting the power cord, plug the power cord  
directly into a grounded circuit capable of carrying 15  
or more amps. No other appliance should be on the  
same circuit. Replace the power cord immediately if it  
becomes damaged.  
If the level is too low, add half of one of the ÒQUICK  
pHix It UPÓ packets to the water. Let the water circu-  
late through the spa for five minutes. Test the pH level  
again. Repeat until the pH level is correct.  
The power cord is equipped with a Ground Fault  
Circuit Interrupter (GFCI), located at the end of the  
power cord. You should always test the GFCI before  
using the hydrotherapy spa.  
If the level is too high, add half of one of the ÒQUICK  
pHix It DOWNÓ packets to the water. Let the water cir-  
culate through the spa for five minutes. Test the pH  
level again. Repeat until the pH level is correct.  
Grounded circuit capable of  
carrying 15 or more amps  
See WATER CHEMISTRY on page 14 for information  
concerning proper water maintenance.  
Test and Reset  
Buttons  
STARTING THE HYDROTHERAPY SPA  
Once you have tested the GFCI, you should verify the  
water flow from the pumping unit. Set the air control  
on the console to the lowest setting (see USING THE  
CONSOLE on page 12). The pumping unit will heat  
the water as it pumps. Cover the hydrotherapy spa  
with the spa cover. The spa cover must be tight  
(see SECURING THE SPA COVER on page 11). The  
water will heat at about 1.8¡F an hour with the cover  
on. If you are using the hydrotherapy spa indoors,  
and the room temperature is maintained at 70¡F, it will  
take approximately 18 to 22 hours for the water to  
reach the set temperature.  
GFCI  
First, turn on the hydrotherapy spa by pressing the  
On/Off Switch on the console. Once the unit is run-  
ning, press the GFCI ÒtestÓ button. The hydrotherapy  
spa should shut off. Press the ÒresetÓ button. The  
hydrotherapy spa should resume normal operation. If  
the hydrotherapy spa continues to run after the ÒtestÓ  
button is pressed, then the GFCI is damaged. Do not  
use the hydrotherapy spa until the GFCI has been  
repaired or replaced by a qualified electrician.  
The temperature and water flow can be set or  
changed by the controls on the console (see USING  
THE CONSOLE on page 12).  
10  
 
Spa Shell Diagram  
D
B
C
A
SPA OPERATION  
SECURING THE SPA COVER  
Refer to the diagram above. The function of each  
component is explained below.  
The spa cover can be  
secured by snapping  
the latches on the spa  
cover into the buckles  
on the side panels.  
Latch  
The suction vents (A) located near the floor of the  
spa bring the water into the pump in order to operate  
the system. The suction covers should always be in  
place over the suction vents. Never operate the spa  
without the suction covers in place.  
Key  
The buckles can be  
locked by inserting the  
key and turning it  
Buckle  
The filter (B) can be removed for replacement and  
cleaning (see CHECKING AND CLEANING THE FIL-  
TER on page 13).  
clockwise a quarter  
turn. To unlock the buckles, insert the key and turn it  
counterclockwise a quarter turn.  
The temperature probe (C) reads the current water  
temperature.  
Always keep the buckles locked when the spa is  
not in use. Keep the keys in a safe place, out of  
the reach of children.  
Use of the console (D) is explained on page 12 of  
this manual.  
The hydrotherapy spa offers an automatic freeze pro-  
tection. If the water temperature falls below 40ûF, the  
pump will begin circulating the water to prevent the  
water from freezing.  
11  
 
Console Diagram  
Air Control  
Thermostat  
On/Off Button  
USING THE CONSOLE  
The spa also features an automatic mode which heats  
and filters the water when the spa is left unattended.  
When the spa is first plugged in, or if the buttons on  
the console have not been used for longer than twen-  
ty minutes, the automatic mode will begin filtering or  
heating the water, as needed. Note: To keep the fil-  
ter and heat cycles from running, the power cord  
must be unplugged.  
Refer to the console diagram above. The function of  
each console control is explained below:  
Air Control: Determines the amount of air that is in  
the spa jet system during operation. If the control is  
turned to the left, the amount of air flowing through  
the jets will increase. If the control is turned to the  
right, the amount will decrease.  
Thermostat: Controls the temperature of the water.  
The water heats at about 1.8¡F an hour with the cover  
on. The thermostat can be set to heat the water from  
70¡F to 104¡F. You should use a medical or other  
accurate thermometer to check the temperature of the  
water.  
On/Off Button: Turns the spa on and off. When you  
first press the on/off button, the spa jet unit will run at  
low speed, providing gentle hydrotherapy. Press the  
button again and the spa will run at high speed, pro-  
viding more intense hydrotherapy. Press the button a  
third time, and the spa will shut off.  
12  
 
Maintenance  
The hydrotherapy spa is designed to provide you with  
years of enjoyment. Please follow the guidelines  
below to properly maintain your hydrotherapy spa.  
MAINTAINING THE SPA COVER  
The spa cover should be cleaned monthly. To clean  
the spa cover, use water and a non-abrasive cleaner  
on the entire cover. Rinse the cover with a garden  
hose to remove any cleaner residue. Dry the cover  
entirely. You should also use a non-silicone based  
vinyl conditioner on the cover after you clean it. This  
will help protect the cover from sun damage.  
MAINTENANCE SCHEDULE  
DAILY  
¥ Check the water level and refill the spa to the level  
shown on page 9, step 3.  
¥ Check the pH balance and sanitizer level. Adjust if  
necessary (see WATER CHEMISTRY on page 14).  
¥ Clean the surface of the water with a skimming net.  
SANITIZING THE HYDROTHERAPY SPA  
Please refer to your local pool and spa supplier for  
information concerning which chemicals you should  
use in your area to sanitize the spa.  
WEEKLY  
¥ Clean the spa shell at the waterline.  
¥ Check and thoroughly clean the filter (see CHECK-  
ING AND CLEANING THE FILTER on this page).  
¥ Replace the filter if needed (see ORDERING  
REPLACEMENT PARTS on the back cover).  
The most common sanitizing agent is a solid bromine  
concentrate. The amount required varies according to  
several factors, such as user load, temperature, water  
conditions etc.  
MONTHLY  
¥ Clean the spa cover (see MAINTAINING THE SPA  
COVER below).  
¥ Soak the filter for two hours in a trisodium phos-  
phate (TSP) solution. Rinse the filter in clean water.  
¥ Replace the filter if needed (see ORDERING  
REPLACEMENT PARTS on the back cover).  
Proper water maintenance is a fairly complex process.  
We recommend that you contact your local pool and  
spa supplier for information on how you should best  
accomplish this.  
CHECKING AND CLEANING THE FILTER  
EVERY THREE MONTHS  
¥ Drain the spa and refill with clean water. Sanitize  
and test the pH of the water.  
The filter should be checked periodically for build-up  
of dirt and oil. If the filter needs to be cleaned, follow  
the steps below:  
¥ Check for any leaks around the pump or joints in  
the pipes. The seals will wear out over time; detect-  
ing leaks early can reduce repair costs.  
¥ Clean the interior of the spa. Do not use solvents or  
waxes.  
Screws  
1. Turn off the power.  
2. Remove the two  
Filter  
screws from the  
Cover  
filter cover. Be  
careful not to  
strip the threads  
EVERY SIX MONTHS  
¥ Treat the exterior with a wood sealant (see MAIN-  
TAINING THE SPA EXTERIOR below).  
from the holes.  
Remove the filter  
cover.  
Filter  
MAINTAINING THE SPA EXTERIOR  
3. Remove the filter  
from the spa jet  
unit by lifting the  
filter from the filter  
housing.  
4. Check the filter for  
any dirt or debris.  
If the filter needs  
to be cleaned,  
The wood panel exterior has been treated with a  
sealant at the factory to protect the wood from water  
damage. We suggest that you treat the wood finish  
twice a year with an additional coat of weather  
sealant. Contact your local spa and pool supplier for  
advice on which sealants work best in your climate.  
Filter  
Housing  
CLEANING THE SPA SHELL  
rinse the filter with  
a hose. If the filter is still dirty, you will need to  
soak it in a cleaning solution which can be  
obtained from a pool and spa supply store.  
5. Inspect the filter for damage. Replace the filter if  
there are any signs of damage.  
The spa shell should be cleaned with a mild soap  
solution. Do not use solvents. The spa should always  
be clean and dry before being moved or stored.  
13  
 
6. Re-insert the cleaned filter into the filter housing.  
7. Re-attach the filter cover with the screws. Do not  
overtighten the screws.  
ATTACHING AND REMOVING THE ACCESS  
COVER  
To remove the access cover, remove the four access  
cover screws from the access cover. Slide the access  
cover down and pull the bottom of the access cover  
away from the spa unit. Be careful not to damage  
the spa shell as you remove the cover.  
WATER CHEMISTRY  
The hydrotherapy spa comes with a starter chemical  
pack for maintaining the water in the spa. (See TEST-  
ING AND TREATING THE WATER on page 10.)  
Additional chemicals can be purchased at a pool and  
spa supply store.  
CAUTION: The chemicals used to maintain the pH  
balance of the water and to sanitize the water can  
be dangerous. Always follow these basic guide-  
lines when handling the chemicals:  
1. Always read and follow the directions on the  
label, unless directed otherwise.  
Access Cover  
2. Never mix different chemicals.  
3. Do not exceed the recommended amounts of  
chemicalsÑfollow the directions on the label  
closely.  
4. Keep all chemicals out of the reach of children  
and pets.  
Access Cover  
Screws  
5. Keep all containers closed tightly when not in  
use.  
6. Never add water to the chemicalsÑalways add  
the chemicals to the water as directed.  
7. Always store chemicals in a cool, dry place.  
To replace the access cover, insert the top of the  
cover under the edge of the spa shell. Slide the cover  
up until the bottom of the cover will clear the trim  
along the bottom of the spa unit. Slide the cover into  
place and re-attach the four cover screws.  
MAINTAINING THE PROPER PH BALANCE  
DRAINING THE HYDROTHERAPY SPA  
The pH factor is a measure of relative acidity or alka-  
linity in the water. It is measured on a scale of 1 to 14.  
Pure water has a value of 7, which is neutral. Any  
value above 7 is alkaline, and any value below 7 is  
acidic. You should maintain a slightly alkaline pH  
level, between 7.2 and 7.8, in the hydrotherapy spa.  
The hydrotherapy spa should be drained at least four  
times a year and refilled with clean water. You may  
need to drain the spa more often, depending on the  
user load. This must be done, because after repeated  
chemical treatment, the water becomes chemically  
saturated. Once this happens, additional chemical  
treatment of the water is no longer effective. The spa  
should also be drained if you will not be using it for  
long periods of time. The spa must always be drained  
before major repairs are made.  
Severe problems can occur when the pH balance is  
not maintained within this range. If the pH level  
exceeds 7.8, dissolved minerals can build-up and clog  
the plumbing in the spa jet unit. If the pH level falls  
below 7.2, the acid level in the water will begin to cor-  
rode the metal parts in the spa jet unit. Also, the sani-  
tation agents in the water will not be effective if the pH  
level is not properly maintained. Damage caused by  
improper pH levels is not covered under the warranty.  
The hydrotherapy spa should always be covered  
when it is empty. Direct sunlight can cause exten-  
sive damage. The surface of the spa shell can  
reach temperatures as high as 150¡F in a matter  
of minutes if exposed to the sun while it is empty.  
These high temperatures can cause significant  
damage, such as blistering of the shell surface  
and warping of the spa shell. Any damage caused  
by sun exposure is not covered under warranty.  
To maintain the proper pH level, you should test the  
pH of the water regularly. To test the water, you can  
either purchase additional test strips or purchase a pH  
test kit at a pool and spa supply store. The pH read-  
ing should be between 7.2 and 7.8. If the level is too  
low, add a pH increaser (usually soda ash). If the  
level is too high, add a pH reducer (usually sodium  
bisulfate). Test the water again after five minutes. See  
the instructions with your pH test kit for additional  
information about testing and adjusting the pH.  
To drain the hydrotherapy spa, follow these steps:  
1. Set the temperature control on the console to the  
lowest setting.  
2. Shut off the circuit breaker or GFCI.  
14  
 
3. Remove the access cover from the back of the  
spa unit.  
4. Remove the drainage hose from the spa and  
attach a garden hose to the valve on the drainage  
hose.  
To drain the pump, remove the access cover from the  
spa unit (see ATTACHING AND REMOVING THE  
ACCESS COVER on page 14). Locate the pump  
inside the spa unit. Remove the drain plug from the  
pump and allow all water to drain from the pump.  
Replace the drain plug.  
5. Open the valve by turning the knob counterclock-  
wise. The water will begin to drain.  
6. When the spa is empty, close the valve and  
remove the garden hose. Return the drainage  
hose to the clip and replace the access cover.  
7. Refill the spa and treat the water with chemicals  
(see pages 10 and 14).  
WINTER USE AND CARE  
The hydrotherapy spa is designed for year-round use.  
If you decide to store the hydrotherapy spa for the win-  
ter, store it in a warm, dry location. Follow the steps  
below to winterize the hydrotherapy spa.  
1. Drain the spa (see DRAINING THE  
Pump  
Motor  
HYDROTHERAPY SPA on the previous page and  
this page).  
2. Remove all remaining water from the spa shell.  
Dry the spa shell with towels.  
3. Set the air control on the console to the lowest  
setting. Use a wet/dry vacuum to pull any remain-  
ing water from the system. To do this, place the  
vacuum nozzle over each jet, starting with the  
highest jet and finishing with the lowest one.  
4. Set the air control on the console to the highest  
setting and repeat step 3.  
5. Drain the pump (see DRAINING THE PUMP on  
this page). Once the water has drained from the  
pump, place the vacuum nozzle over the drainage  
hole in the pump and vacuum any additional water  
from the pump. Note: For additional protection  
you can remove the pump/motor from the spa  
to store it in a climate-controlled room.  
6. Clean the spa shell (see page 13).  
Drain  
Hose  
Valve  
Cap  
Knob  
DRAINING THE PUMP  
7. Clean the filter (see page 13).  
8. A qualified electrician should disconnect the power  
cord from the 240 volt power source, if so wired.  
9. Re-attach the access cover and re-attach the spa  
cover.  
After the hydrotherapy  
spa is drained (see  
DRAINING THE  
HYDROTHERAPY SPA  
on page 14), the pump  
should also be drained  
Pump  
if the hydro-therapy  
spa will be stored for  
more than thirty days,  
or if it may be exposed  
to freezing temperatures.  
Drain Plug  
15  
 
Maintenance Notes  
Maintenance is an important part of keeping your spa in top operating condition. Use the space below to make  
any special notes you may want to remember for future reference, or to keep a maintenance log.  
16  
 
Trouble-shooting  
Most problems can be solved by following the simple steps below. Find the symptom that applies, and  
follow the steps listed. If further assistance is needed, call our Customer Service Department toll-free at  
1-800-999-3756, Monday through Friday, 6 a.m. until 6 p.m. Mountain Time.  
1. SYMPTOM: THE SPA WILL NOT OPERATE  
tained at 70¡F, it will take approximately 24 to  
36 hours for the water to reach the set temper-  
ature.  
a. Check to see if the GFCI breaker is tripped, or  
was not turned on. Reset the GFCI breaker.  
b. If you are using the hydrotherapy spa outdoors,  
it may take longer for the water to heat. See  
the chart below for the approximate heating  
time.  
2. SYMPTOM: THE CIRCUIT BREAKER OR THE  
GFCI TRIPS WHILE THE SPA IS OPERATING  
a. Reset the circuit breaker or the GFCI. If the cir-  
cuit breaker or the GFCI trips again, contact a  
qualified electrician for service.  
Air Temperature  
+
Heating Time  
24 to 36 hours  
2 to 3 days  
70¡F  
50¡FÐ70¡F  
30¡FÐ50¡F  
3. SYMPTOM: THE PUMP HUMS  
3 to 4 days  
a. The filter may be dirty or damaged. Remove  
the filter cartridge from the filter housing and  
clean or replace the cartridge (see page 13).  
b. If the water still has not heated after four days,  
contact our customer service department.  
7. SYMPTOM: THE WATER IS NOT BEING  
CLEANED BY THE FILTER  
b. The pump may have a foreign object stuck in  
the impeller. Contact our customer service  
department.  
a. Check to see if the filter is in place. Clean the  
filter if it is dirty.  
c. The pump may have a loose wire connection.  
Contact our customer service department.  
b. Check the chemical balance of the water. If the  
pH is incorrect, the sanitizing agents will not  
function properly.  
4. SYMPTOM: THE PUMP HUMS,  
BUT DOES NOT ROTATE  
8. SYMPTOM: THE WATER PULSATES OR  
THERE IS MINIMUM WATER FLOW  
a. The pump may be jammed. Contact our cus-  
tomer service department. If your spa is no  
longer under warranty, contact a local spa and  
pool service provider.  
a. Adjust the water level. This usually occurs only  
when the water level is low. Add water until the  
jets are covered (see step 3 on page 9).  
5. SYMPTOM: THE PUMP IS NOISY  
WHILE OPERATING  
9
SYMPTOM: THE WATER LEVEL DROPS  
a. There may be debris in the pump. Contact our  
customer service department.  
a. Some water loss due to evaporation is normal.  
If rapid water loss occurs, or if you notice wet-  
ness on the floor around the hydrotherapy spa,  
then the spa shell may have a leak. Contact  
your local pool and spa service provider for  
repairs.  
b. The pump may have a bad bearing. Contact  
our customer service department.  
6. SYMPTOM: THE WATER DOES NOT HEAT  
b. A clamp or seal inside the pump compartment  
may be loose. Check inside the pump compart-  
ment for excess water and watch the pump unit  
while it is operating to see if water drips from  
any of the plumbing. If you can identify the  
location of the leak inside the spa jet unit, tight-  
en the clamp or replace the damaged seal.  
a. Make sure that the hydrotherapy spa is fully  
covered with the spa cover. The spa cover  
must be tight for the water to heat. Set the  
air control to low. The water will heat at a rate  
of 1.8¡F an hour. If you are using the spa  
indoors, and the room temperature is main-  
17  
 
10. SYMPTOM: THE SPA JET UNIT CONTINUES  
TO RUN AFTER IT HAS BEEN SHUT OFF  
they will begin running the filter cycle. At any  
time after the spa jets have been shut off, the  
pump will begin cycling the water if the temper-  
ature falls below the minimum setting. Note: If  
the water temperature is already below the  
minimum setting, the pump will not shut off.  
a. To turn the spa jets on high, press the ON/OFF  
button once. To turn the spa jets on low, press  
the ON/OFF button twice. To turn the spa jets  
off, press the button three times. The spa jets  
will remain off for three hours, at which time  
R0299A  
Part ListÑModel No. WLHS86090  
Key No. Qty.  
Description  
Key No. Qty.  
Description  
1
2
3
4
5
6
7
8
1
1
1
1
4
2
8
1
1
4
1
2
1
1
2
1
2
2
2
1
1
1
1
5
1
4
1
1
Pressure Switch  
Access Cover  
29  
30  
31  
32  
33  
34  
35  
36  
37  
38  
39  
40  
41  
42  
43  
44  
45  
46  
47  
48  
#
1
6
12  
4
8
1
4
4
1
1
1
1
1
1
2
1
1
2
1
4
1
2
1
1
2
1
1
Quick Mount Bracket  
Buckle  
Dual Temperature Probe  
Inflatable Cover  
#8 x 5/8Ó Screw  
Removable Collar  
#6 x 1 1/4Ó Wood Screw  
Filter Cover  
#4 x 3/4Ó Screw  
5/16Ó Dampening Screw  
5/16Ó Nylon Locknut  
3/8Ó Star Washer  
1/4Ó x 1 1/4Ó Bolt  
5/16Ó Lock Washer  
Thermostat Knob  
3/8Ó Jamnut  
On/Off Switch Assembly  
Air Control Knob  
On/Off Wire Harness  
On/Off Switch Bracket  
Wire Tie  
Temperature Probe Assembly  
Overlay  
Rubber O-ring  
Rubber Grommet  
5/16Ó Flat Washer  
Ground Wire  
9
Spa Shell  
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
Small Fixed Jet  
Spa Cover  
Heater Gasket  
Temperature Probe Guard  
Heater Assembly  
#4 x 3/8Ó Screw  
Filter  
#10 x 1 1/4Ó Screw  
Suction Cover  
Suction Guard  
Pump Motor  
Heater Terminal Cover  
Heat Controller  
Heater Wire Harness  
#10 Keep Nut  
Electronic Control  
Large Fixed Jet  
Drain Plug  
#
#
#
#
#
#
Ground Wire Bracket  
Water Treatment Kit  
Water Test Strip  
Key  
UserÕs Manual  
Warning decal  
Drain Plug O-ring  
Note: Ò#Ó indicates a non-illustrated part. Specifications are subject to change without notice.  
18  
 
R0299A  
Exploded DrawingÑModel No. WLHS86090  
11  
23  
1
6
12  
24  
21  
24  
35  
36  
5
6
36  
14  
12  
5
29  
47  
20  
46  
28  
4
35  
36  
27  
33  
48  
15  
32  
33  
40  
7
8
7
39  
2
16  
37  
7
9
45  
10  
13  
25  
43  
26  
22  
19  
18  
34  
18  
17  
41  
38  
3
42  
13  
44  
31  
30  
19  
 
Ordering Replacement Parts  
To order replacement parts, simply call our Customer Service Department toll-free at 1-800-999-3756, Monday  
through Friday, 6 a.m. until 6 p.m. Mountain Time (excluding holidays). To help us assist you, please be pre-  
pared to give the following information when calling:  
1. The MODEL NUMBER of the product (WLHS86090).  
2. The NAME of the product (DAYBREAK 860 by WESLO¨).  
3. The SERIAL NUMBER of the product (see the front cover of this manual).  
4. The KEY NUMBER and DESCRIPTION of the desired part(s) (see the PART LIST and EXPLODED DRAW-  
ING on page 18 and 19).  
Limited One Year Massage Spa Warranty  
ICON Health & Fitness, Inc. (ICON), warrants this product to be free from defects in workmanship and mate-  
rial, under normal use and service conditions, for a period of one (1) year from the date of purchase.  
Specifically covered under this warranty are the spa shell, the plumbing, the components, and the wood or tile  
exterior. This warranty extends only to the original purchaser. ICON's obligation under this warranty is limited  
to replacing or repairing, at ICON's option, the product at one of its authorized service centers. All products for  
which warranty claim is made must be received by ICON at one of its authorized service centers with all freight  
and other transportation charges prepaid, accompanied by sufficient proof of purchase. All returns must be  
pre-authorized by ICON. This warranty does not extend to any product or damage to a product caused by or  
attributable to freight damage, abuse, misuse, improper or abnormal usage, or repairs not provided by ICON  
authorized service personnel, to products used for commercial or rental purposes, or to products used as store  
display models. Specifically excluded are damages caused by or attributable to the following incidents: any  
damage to the wood exterior resulting from improper maintenance, or any damage to the wood or tile exteri-  
or attributable to freight mishandling; damage resulting from improper winterization; damage to the spa shell  
resulting from improper chemical treatment, damage to the spa shell resulting from exposure to extreme tem-  
peratures, or damage to the spa shell resulting from exposure to direct sunlight and ultraviolet rays while the  
spa is empty; damage to the pump, motor, plumbing, and components due to improper maintenance, chemi-  
cal treatment, or exposure; damage resulting from failure to properly follow userÕs manual installation, operat-  
ing, or maintenance instructions. Also excluded are consumable components, including but not restricted to  
headrests, filter cartridges, and light bulbs. No other warranty beyond that specifically set forth above is autho-  
rized by ICON.  
ICON is not responsible or liable for indirect, special or consequential damages arising out of or in connection  
with the use or performance of the product or damages with respect to any economic loss, loss of or damage  
to property including water damage, loss of revenues or profits, loss of enjoyment or use, costs of removal,  
installation or other consequential damages of whatsoever nature. Some states do not allow the exclusion or  
limitation of incidental or consequential damages. Accordingly, the above limitation may not apply to you.  
The warranty extended hereunder is in lieu of any and all other warranties and any implied warranties of mer-  
chantability or fitness for a particular purpose is limited in its scope and duration to the terms set forth herein.  
Some states do not allow limitations on how long an implied warranty lasts. Accordingly, the above limitation  
may not apply to you.  
This warranty gives you specific legal rights. You may also have other rights which vary from state to state.  
ICON HEALTH & FITNESS, INC., 1500 S. 1000 W., LOGAN, UT 84321-9813  
Part No. 153594 J00381-C R0299A  
Printed in USA © 1999 ICON Health & Fitness, Inc.  
 

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